Ford Fusion Exhaust Parts

Essential Ford Fusion Exhaust Parts

Walker – Exhaust Pipe Flange Gasket (Part No.31640)

Exhaust Pipe Flange Gasket

from

$3.99
Complete your exhaust repair with Walker gaskets and flanges. Available in a variety of styles and sizes, they¿re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Felpro – Exhaust Manifold Gasket Set (Part No.MS 97121)

Exhaust Manifold Gasket Set

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$37.49
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
  • Contains all gaskets and seals to remove and replace exhaust manifold
  • Contains all gaskets and seals to remove and replace exhaust manifold
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BRExhaust – Exhaust Clamp (Part No.250-050)

Exhaust Clamp

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$4.99
Sourcing mounting parts from the manufacturer that designs and makes the exhaust system is the only way to guarantee the perfect fit. That’s why, whilst developing the exhaust system, BRExhaust also develops the installation hardware to the same standards.

Product Features:
  • whilst developing the exhaust system
  • BRExhaust also develops the installation hardware to the same standards.
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Mahle – Cat. Converter Gaske (Part No.H4001356527MAH)

Cat. Converter Gaske

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$14.32
Cat. Converter Gaske

Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03414B)

Exhaust Manifold Hardware Kit

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$25.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles.
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Walker – Exhaust Y Pipe (Part No.50349)

Exhaust Y Pipe

from

$153.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed (Part No.54665)

Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed

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$171.99
Combining the only broad-market stainless-steel body construction with a direct fit OE-style replacement, Walker Quiet-Flow SS muffler assemblies deliver longer life than typical aluminized mufflers and are available for domestic and foreign vehicles.

Product Features:
  • CORROSION RESISTANT STAINLESS STEEL — The only broad-market muffler body with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn’t require specialized fabrication and/or welding
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • PREMIUM ACOUSTIC CONTROL — OE-style louvered tubes lower noise levels while OE-style domed heads help reduce radiated noise for premium factory-style sound quality compared to straight perforated tubes
  • DESIGN VALIDATED — Acoustic and flow tested for quality OE-style sound you can count on
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Dorman – Exhaust Flange Stud (Part No.H10141184759DOR)

Exhaust Flange Stud

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$15.73
Exhaust Flange Stud

Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-646)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$119.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles.
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance.
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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MagnaFlow – OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.49981)

OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

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$564.99
Keep the check engine light off with MagnaFlow OEM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 49981. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. Designed to fit the 2006-2009 Ford Fusion, 2006-2009 Mercury Milan, and more, this direct-fit catalytic converter also interchanges with OE part 6E5Z-5E212-CA. The included gaskets & hardware reduce the possibility of a leaking seal while avoiding the need to reuse corroded factory parts for installation. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Walker – Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed (Part No.16377)

Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed

from

$351.99
Designed to comply with EPA standards while delivering premium performance with assured compliance, Walker Ultra Direct-Fit Catalytic Converters provide premium performance and are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • DIRECT-FIT DESIGN — Direct-fit bolt-on replacement solution with OE-style hangers, brackets, routings and heat shields for easy installation that doesn’t require specialized fabrication and/or welding
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • STRONG AND DURABLE — Features thick OE-style flanges, hangers and brackets for strength and durability
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
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Walker – Direct Fit Exhaust Resonator and Pipe Assembly 2.25" Outlet (OD) (Part No.53903)

Direct Fit Exhaust Resonator and Pipe Assembly 2.25" Outlet (OD)

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$211.99
Designed to fit, perform and sound like the original system, Walker resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • EASY TO INSTALL — Meticulous pipe routing and OE-style hardware, flanges, and brackets for fast, easy installation
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound quality
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR ASSEMBLY — Engineered to fit, perform and sound like the original system
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Walker – Exhaust Resonator and Pipe Assembly (Part No.53686)

Exhaust Resonator and Pipe Assembly

from

$89.99
Designed to fit, perform and sound like the original system, Walker resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • EASY TO INSTALL — Meticulous pipe routing and OE-style hardware, flanges, and brackets for fast, easy installation
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound quality
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR ASSEMBLY — Engineered to fit, perform and sound like the original system
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Walker – Exhaust 35460 Exhaust System Hanger Insulator (Part No.35460)

Exhaust 35460 Exhaust System Hanger Insulator

from

$6.79
Complete your exhaust repair with Walker® insulators. Available in a variety of styles and sizes, they’re designed to work with Walker aftermarket replacement parts for quick and easy installation.

Product Features:
  • OE DESIGN — Designed with OE-style features for easy installation and fit
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • KEEPS EXHAUST PARTS IN PLACE — Designed to support undercar exhaust components
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Walker – Exhaust 21765 Exhaust Resonator (Part No.21765)

Exhaust 21765 Exhaust Resonator

from

$85.99
Designed to fit, perform and sound like the original system, Walker resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound
  • FLEXIBLE SOLUTION — Customizable design for easy fitment and may require specialized fabrication and/or welding for installation
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR — Engineered to fit, perform and sound like the original system
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Walker – Exhaust 21764 Exhaust Resonator (Part No.21764)

Exhaust 21764 Exhaust Resonator

from

$162.99
Designed to fit, perform and sound like the original system, Walker resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound
  • FLEXIBLE SOLUTION — Customizable design for easy fitment and may require specialized fabrication and/or welding for installation
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR — Engineered to fit, perform and sound like the original system
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Walker – Exhaust Pipe (Part No.53841)

Exhaust Pipe

from

$155.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Exhaust 36445 Exhaust Pipe Spout (Part No.36445)

Exhaust 36445 Exhaust Pipe Spout

from

$26.99
Made from quality material for durability, Walker exhaust spout pipes are available in a variety of styles and sizes for direct-fit or universal application. 

Product Features:
  • RESISTS CORROSION — Durable aluminized steel for corrosion resistance and performance 
  • SECURE FIT — Burr-free construction for proper fitment 
  • BETTER TOGETHER — Use quality Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade 
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
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Walker – Exhaust Pipe 2.25" Inlet (ID) 2" Outlet (OD) (Part No.55500)

Exhaust Pipe 2.25" Inlet (ID) 2" Outlet (OD)

from

$66.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Exhaust Y Pipe 2.25" Inlet (ID) 2" Outlet (OD) (Part No.55504)

Exhaust Y Pipe 2.25" Inlet (ID) 2" Outlet (OD)

from

$106.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Mahle – Turbo Gasket (Part No.B4020773092MAH)

Turbo Gasket

from

$33.60
Turbo Gasket

MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.15551)

Street Series Cat-Back Performance Exhaust System

from

$821.99
The MagnaFlow 2010-2012 Ford Fusion Street Series Cat-Back Performance Exhaust System brings out the personality of your 2.5L 2010-2012 Ford Fusion with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 2.25in. main piping and 2 Straight-Through mufflers ending in a Dual Straight Passenger Side Rear exit with 3in. Polished Welded-On Double Wall Angle Cut Rolled Edge tips, this Ford Fusion exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford Fusion’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 15551 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 15551 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.16675)

Street Series Cat-Back Performance Exhaust System

from

$1078.99
The MagnaFlow Street Series Cat-Back Performance Exhaust System 16675 brings out the personality of your Car with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 2.25in. main piping and 3 Straight-Through mufflers ending in a Dual Split Rear exit with 4in. Polished Welded-On Double Wall Angle Cut Folded Edge tips, this Car exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Car’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 16675 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 16675 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.15230)

Street Series Cat-Back Performance Exhaust System

from

$1170.00
The MagnaFlow Street Series Cat-Back Performance Exhaust System 15230 brings out the personality of your Car with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 2.5in. main piping and 2 Straight-Through mufflers ending in a Dual Split Rear exit, this Car exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Car’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 15230 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 15230 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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Borla Performance Exhaust – Axle-Back Exhaust System – S-Type (Part No.11942)

Axle-Back Exhaust System - S-Type

from

$1272.99
Borla Performance Industries is the pioneer and leader in the design and manufacture of stainless steel performance exhaust. We began two decades ago as a manufacturer of exhaust systems for such “concours classics” as Rolls-Royce and Ferrari cars and have evolved into the premier manufacturer of today’s performance vehicles for the street, off-road, and racing.Borla is proud to offer a true “Made in the USA” product sold around the world. We are a company of motorheads, and it shows in our products, customer service, and culture. On weekends, the same Borla employees who built your exhaust or helped you with technical support can be found competing at tracks, drag strips, off-road events and car shows. Constructed using T-304 stainless steel for long life and sharp appearance, and features all welded construction for maximum durability. Unlike any other exhaust brand, Borla’systems are designed from scratch on a vehicle-by-vehicle basis. Every car or truck has unique mechanical and acoustical properties, all taken into account as we spend countless hours optimizing muffler body shapes, internal core configurations, flow dynamics,soundand more.

Product Features:
  • Increased exhaust velocity adds power, driving excitement, fuel economy, and the distinctive powerful sound
  • Each system is built from premium, high-quality austenitic T-304 stainless steel
  • Ultra-smooth mandrel bends ensure maximum flow & power, and precision computer-controlled CNC manufacturing ensures an accurate fit
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Helping You Find the Right Exhaust Parts for Your Ford Fusion

You love your Fusion. So we’ve made it easier than ever to help you find Ford Fusion Exhaust Parts in our online catalog. Our inventory holds 140 aftermarket and OEM Exhaust Parts for your Ford Fusion, ranging from $1.99 to $1,611.99.

We offer parts from 11 brands trusted to make quality Exhaust Parts for your Ford Fusion. Before you buy, take some time to read through customer reviews. We currently have 3,952 reviews of Ford Fusion Exhaust Parts from previous customers. Some of the top rated parts include Exhaust Pipe Flange Gasket with 4.3 stars and Exhaust Pipe Flange Gasket with 4.4 stars.

Find your Fusion Exhaust Parts here, order online, and have your order shipped directly to your home. Prefer to have an in-person look at your Ford Fusion part to confirm it’s just right? You can find your nearest Advance Auto Parts store and confirm they have the part in stock before heading over.

Top Exhaust Parts Brands for Your Ford Fusion

Our inventory holds Exhaust Parts for your Ford Fusion from 11 trusted brands. You’ll find OEM and aftermarket parts from brands like Walker, FELPRO, and Dorman, all of which can keep that Ford happy.

FAQs for Ford Fusion Exhaust Parts

What are the most purchased Exhaust Parts for the Ford Fusion?

Out of 140 Exhaust Parts for the Ford Fusion, the most popular in our inventory are:
Exhaust Pipe Flange Gasket
from $7.49
(17)
Exhaust Pipe Flange Gasket
Exhaust Pipe and Flange Gaskets
Exhaust Pipe Flange Gasket
from $11.99
(4)
Exhaust Pipe Flange Gasket
Exhaust Pipe and Flange Gaskets

What are the top-rated Ford Fusion Exhaust Parts?

Top-rated Exhaust Parts for your Ford Fusion based on customer reviews/ratings are:
Exhaust Pipe Flange Gasket
from $9.49
(9)
Exhaust Pipe Flange Gasket
“perfect fit”
Exhaust Pipe Flange Gasket
from $3.99
(5)
Exhaust Pipe Flange Gasket
“Great”
Ultra EPA Universal Catalytic Converter 2.25" Inlet (ID) 2.25" Outlet (ID)
from $239.99
(4)
Ultra EPA Universal Catalytic Converter 2.25" Inlet (ID) 2.25" Outlet (ID)
“Great design smaller that the original a snap to install. used clamps not welded and it did not leak.”