Ford Aerostar Fuel and Emissions Systems

CARQUEST’S line of remanufactured OEM fuel injectors are remanufactured using a proven 15 step process at a state-of-the-art remanufacturing facility in the U.S.A. Each injector is 100% tested under multiple operating conditions to ensure each injector meets or exceeds OE specifications for flow rate, spray pattern, coil resistance, form, fit and function. Each injector includes new external seals and O-rings.

Product Features:

• Each unit is 100% tested to OE specifications
• Includes new O-rings and seals made of premium OE quality materials
• Includes application specific technical bulletin, where applicable

Recommended for replacement whenever the fuel tank is replaced or serviced, this strap is a direct replacement for the original. Manufactured from durable materials to withstand harsh road and weather conditions.

Product Features:

• Direct replacement – this fuel tank strap matches the fit, function and performance of the original part
• Ideal solution – recommended for replacement when the fuel tank is serviced or replaced
• Durable construction – manufactured from quality materials for superior service and reliability
• Trustworthy design – backed by 100 years of automotive aftermarket experience

Carquest Premium idle air control valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Idle air control valves, or sometimes known as idle air motors, are used to maintain the engine speed at idle by precisely adjusting the amount of air allowed to enter the intake. Our Carquest Premium idle air control (IAC) valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium idle air control valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium idle air control valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

Modern vehicles may have 100 or more electrical harness connectors in every operating system of the vehicle. Terminal tension may weaken with time or corrosion may occur within the connector housing making replacement necessary. When replacing any harness-connector assembly approved wire termination methods must be followed to ensure a successful and long-term solution to the original problem is made. A failed terminal connection, terminal corrosion or damaged wire will result in an electrical system fault.

Product Features:

• Carquest electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.

Delphi’s ever growing portfolio of high quality vehicle sensors are backed by stringent OE development and product validation methods. We offer a wide range of sensors, including ABS, camshaft, crankshaft, knock, EGT, MAP, temperature, throttle position, and vehicle speed sensors for a variety of vehicle applications. All of our sensors are tested and calibrated to OE standards, ensuring accurate readings, which helps to reduce comebacks.

Product Features:

• All Delphi parts are validated, tested and matched to the vehicle application, and manufactured in a Delphi ISO certified facility
• Available in port, back pressure, and linear configurations to cover many engine applications
• Part is validated, tested and matched to the right vehicle application
• Delphi sensors are built to meet or exceed OE requirements and testing
• All parts used in the manufacture process are Delphi validated, tested and matched to the vehicle application, and manufactured in a Delphi ISO certified facility
• Available in port, back pressure, and linear configurations to cover many engine applications

When replacing a fuel pump or module, it’s extremely important to clean the tank. Existing dirt, debris, and contamination stuck in the fuel tank can clog the brand-new strainer. Delphi’s Fuel Tank Cleaning Kit (FC01) and Tool (FC02) can help clean your fuel tank in less than five minutes. The FC01 includes a low-suds solution, cloth, and gloves that works together with the FC02 to help clean those hard to reach places without having to remove the fuel tank. Visit our Resource Center for helpful tips and tricks on fuel pumps, technologies, and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Helps avoid premature fuel pump failure
• Lint free towel included
• Low suds formulation
• Removes harmful contaminants from the fuel tank

The electronic universal fuel tank selector is a two-way valve designed to direct fuel from a single tank when commanded, on a dual fuel tank vehicle application. With aid from an electrical switch located inside the vehicle cabin, the vehicle operator can select one of two fuel tanks to provide fuel to the vehicle’s engine. When electrically connected correctly, the selector valve will also provide the fuel level sender signal from each fuel tank onto the instrument cluster fuel gauge.

Product Features:

• Product constructed to provide long-life operation

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module. The EGR Valve Position Sensor allows the engine control module to monitor the location and operation of the EGR valve.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Application matched components ensures system operation in like new condition.

The Exhaust Gas Recirculation (EGR) Valve Control Solenoid controls the vacuum source to the EGR valve in order to provide the most optimal exhaust flow through the EGR valve and into the combustion chamber.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Where applicable electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.

Fel-Pro gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

Replace only the damaged connectors instead of the entire fuel line with these direct-replacement fuel line connectors. Designed for easy installation and a precise fit, they are engineered to withstand extreme underhood conditions.

Product Features:

• Direct replacement – these fuel line connectors fit and function like the vehicle’s original equipment connectors for reliable, leak-free performance
• Quality construction – manufactured from premium materials for a long service life
• Saves money – replace only the part, not the entire assembly
• Excellent value – original equipment quality at a lower price

The Premium CarQuest Vehicle Solutions line of vehicle electronics are designed for OE form, fit and function for both import and domestic vehicles. The A/C Pressure Switch monitors system pressures, aiding in proper and efficient control of the compressor, fans and system levels. An improperly functioning A/C Pressure Switch will provide erratic or inaccurate actuation and operation, severely affecting system performance and function. Without reliable and accurate actuation from a properly functioning A/C Pressure Switch, critical components and the system as a whole are left unregulated and unprotected which can lead to excessive wear and tear on critical components and costly system damage.

Product Features:

• Made to OE spec to ensure a proper fit, form and function.
• Sensors are engineered for precision performance, durability and a long service life.
• All units are tested using advanced end-of-line equipment that pressurize the A/C Pressure Switch, confirm proper calibration and functionality, and check for leaks to ensure each A/C Pressure Switch meets manufacturing specifications before packaging.

Keep your EVAP system in check and ensure top-tier emissions control with Carquest’s high-performance Leak Detection Pumps. Built for accuracy and durability, these Leak Detection Pumps offer reliable performance, compliance with strict emission standards, and simple, direct fit installation. For dependable, eco-friendly performance, trust Carquest Leak Detection Pumps to protect your vehicle and the environment.

Product Features:

• The pump plays a critical role in identifying leaks in the EVAP system, preventing harmful fuel vapors from escaping into the atmosphere
• Designed to create precise vacuum, ensuring accurate identification of leaks for enhanced vehicle performance
• Equipped with integrated sensors that continuously monitor pressure levels, allowing for immediate detection of any leaks or malfunctions
• Meets or exceeds all OEM specifications

This vapor canister has been made to match the original equipment evap canister on certain vehicle years, makes and models, properly restoring emissions controls.

Product Features:

• Direct replacement – this evaporative emissions charcoal canister matches the function and performance of the original canister on specified vehicles
• Restores performance – properly repairs issues with emissions controls to clear check engine light and pass inspection
• Application specific – reverse engineered from the original design on certain vehicle years, makes and models
• Trustworthy quality – backed by team of engineers and quality specialists in the United States

MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:

• All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
• MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
• MAHLE gaskets is the leader in Domestic, Asian and European applications
• The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package

Carquest Premium fuel pump tank seals are built by Carter Fuel Systems and Agility Auto Parts, industry leaders in high-quality fuel system components. Carquest Premium offers a complete line of fuel pump tank seals covering a wide variety of North American vehicle applications. Carquest Premium fuel pump tank seals are engineered to meet or exceed all OEM specifications.

Product Features:

• Engineered to meet or exceed all OEM specifications.
• Precision stamped and are treated with a rust proof finish to ensure durability and strength

Modern vehicles may have 100 or more electrical harness connectors in every operating system of the vehicle. Terminal tension may weaken with time or corrosion may occur within the connector housing making replacement necessary. When replacing any harness-connector assembly approved wire termination methods must be followed to ensure a successful and long-term solution to the original problem is made. A failed terminal connection, terminal corrosion or damaged wire will result in an electrical system fault.

Product Features:

• Carquest electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.
• Sealed connections (where applicable) to prevent environmental corrosion and performance issues
• Global coverage for import and/or domestic applications
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function

For European vehicles, A.P.A. manufactures the URO Parts brand of quality replacement parts, which meet or exceed OEM specifications. URO Parts components are ideal for both professional and DIY vehicle repair, and are often the exclusive aftermarket alternative to overpriced ¿Genuine¿ components. By reducing deferred maintenance with URO Parts, you will increase the bottom line of your business. With its URO Premium line, A.P.A. offers problem-solving upgraded components that are superior to failure-prone OEM parts in design and/or materials. A.P.A. is so confident in the longevity and reliability of URO Premium products, . URO Parts also specializes in accurate reproduction parts for classic vehicles, including a huge variety of items that are no longer available from the dealer.

Product Features:

• Guaranteed fitment
• Replacement of failed relay instantly restores proper electrical circuit performance
• Direct-fit OE reproduction design for easy plug-and-play installation
• Manufactured using high-quality materials to withstand intense vehicle heat and cold-weather condensation that can damage lesser quality relays
• Modern electronics resist electrical arcing and burnout for long-term reliability
• Factory tested for proper performance

Constructed of quality materials, this multi-purpose retainer provides the same function and versatility as the original equipment retainer ensuring long service life.

Product Features:

• Ideal replacement – this retainer matches the fit and function of the original equipment retainer for this vehicle application
• Quality material – this retainer is made of durable material for long-lasting service
• Versatile design – this retainer is suitable for a variety of automotive uses
• Excellent value – this part offers original equipment quality at a competitive cost

Maximize your vehicle’s efficiency and emissions control with Carquest Vapor Canister Purge Solenoids. Engineered for precision, these solenoids seamlessly regulate the flow of fuel vapors from the Vapor Canister to the engine for cleaner combustion, reducing harmful emissions. Built to meet and/or exceed OEM standards, Carquest Purge Solenoids offer reliable functionality, long-lasting durability, and easy installation.

Product Features:

• Enhances overall engine performance by providing proper vapor flow to maintain correct air-fuel mixture.
• Helps reduce harmful emissions and ensures compliance with environmental regulations by controlling the release of fuel vapors into the engine
• Ensures precise operation with electromagnetic principles to control the flow of fuel vapors from the carbon canister to the engine
• Manufactured from high quality engineered materials, resistant to fuel vapors and extreme temperatures, ensuring long lasting performance
• Meets or exceeds all OEM specifications

Precision is key for the fuel pressure regulator on any vehicle. At Delphi, we use OE engineering to test our regulators and fuel technologies to ensure the utmost performance and durability. Our Nitrile¿ diaphragms are resilient against high-ethanol fuels, and we utilize two designs to help meet emissions standards while covering a wide array of domestic vehicles. With over 30 OE-proprietary innovations and 150 patents in fuel technologies, Delphi is regarded as a market leader in North American fuel management. Visit our Resource Center for helpful tips and tricks on fuel pumps technologies and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Precisely manufactured internal valves, diaphragms and springs means excellent performance under all engine operating conditions
• Quiet operation, no audible regulator noise
• Robust diaphragm materials means longer life, improved durability and compatibility with a wide range of fuels
• Consistent and predictable fuel pressure throughout system range of control provides great drivability

WVE is a leading source of advanced vehicle electronics components for replacement applications in the automotive aftermarket and original equipment applications. WVE offers high-technology manufacturing along with innovative solutions and improvements to OE designs. Every component either matches or improves on the OE design to ensure fast, easy installation, superior performance and reliability.

Product Features:

• Application matched components ensure fuel injection system meets all emission regulations.
• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.

Relays are electrical switches used to convert a small electrical load into a circuit capable of handling a high amperage load. Computers and small switches are not designed to carry the higher amperage requirement of a circuit that may have an electric motor, solenoid, or high amperage lighting fixture. Within a relay are contacts that are controlled with electromagnetism, when the circuit switch commands the device on or off, magnetism will pull or release the contact arm closing or opening the contacts within the relay that carry the voltage.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing ¿ utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) ¿ in the part design process ensures speed-to-market and a precise fit guaranteed.
• Computer-Aided Design (CAD), laser scanning and 3D printing ┐ utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) ┐ in the part design process ensures speed-to-market and a precise fit guaranteed.
• Where applicable, robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

CARQUEST Premium electric fuel pumps are built to meet or exceed Original Equipment (OE) specifications for fit, form and function. Our CARQUEST Premium fuel pumps are built to be installed in the Original Equipment module or assembly. We have invested in industry-leading quality upgrades, like upgraded turbine impellers and 100% carbon commutators, to deliver greater reliability. CARQUEST Premium electric fuel pumps are engineered with superior quality components to provide the longest life and reliable performance.

Product Features:

• Meets or exceeds OE specifications for fit, form and function
• 100% carbon commutators provide resistance to aggressive fuels and double the life expectancy of the pump
• OE upgraded turbine impellers greatly reduce fuel pulsation
• All fuel pumps are 100% performance tested

Modern vehicles may have 100 or more electrical harness connectors in every operating system of the vehicle. Terminal tension may weaken with time or corrosion may occur within the connector housing making replacement necessary. When replacing any harness-connector assembly approved wire termination methods must be followed to ensure a successful and long-term solution to the original problem is made. A failed terminal connection, terminal corrosion or damaged wire will result in an electrical system fault.

Product Features:

• Carquest electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.
• WVE electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.
• Product constructed to meet all design and operating characteristics as intended by the manufacturer.
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function