2009 Ford Fusion Exhaust Parts

Essential 2009 Ford Fusion Exhaust Parts

Felpro – Exhaust Pipe Flange Gasket (Part No.61525)

Exhaust Pipe Flange Gasket

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$8.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Felpro – Exhaust Manifold Gasket Set (Part No.MS 97330)

Exhaust Manifold Gasket Set

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$20.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Dorman – Exhaust Flange Stud (Part No.H10141184759DOR)

Exhaust Flange Stud

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$14.44
Exhaust Flange Stud

MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.19096)

Street Series Cat-Back Performance Exhaust System

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$830.00
The MagnaFlow 2015-2018 Ford Fusion Street Series Cat-Back Performance Exhaust System brings out the personality of your 2.5L 2015-2018 Ford Fusion with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 2.5in. main piping and 1 Straight-Through mufflers ending in a Single Straight Passenger Side Rear exit with 4in. Polished Welded-On Double Wall Angle Cut Rolled Edge tips, this Ford Fusion exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford Fusion’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 19096 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 19096 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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Walker – Exhaust 35460 Exhaust System Hanger Insulator (Part No.35460)

Exhaust 35460 Exhaust System Hanger Insulator

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$6.79
Complete your exhaust repair with Walker® insulators. Available in a variety of styles and sizes, they’re designed to work with Walker aftermarket replacement parts for quick and easy installation.

Product Features:
  • OE DESIGN — Designed with OE-style features for easy installation and fit
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • KEEPS EXHAUST PARTS IN PLACE — Designed to support undercar exhaust components
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Mahle – Turbo Gasket (Part No.B4020773092MAH)

Turbo Gasket

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$32.13
Turbo Gasket

Mahle – Cat. Converter Gaske (Part No.H4001356527MAH)

Cat. Converter Gaske

from

$13.56
Cat. Converter Gaske

Walker – Exhaust 52495 Exhaust Resonator and Pipe Assembly (Part No.52495)

Exhaust 52495 Exhaust Resonator and Pipe Assembly

from

$149.99
Designed to fit, perform and sound like the original system, Walker® resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • EASY TO INSTALL — Meticulous pipe routing and OE-style hardware, flanges, and brackets for fast, easy installation
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound quality
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR ASSEMBLY — Engineered to fit, perform and sound like the original system
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Walker – Exhaust 53686 Exhaust Resonator and Pipe Assembly (Part No.53686)

Exhaust 53686 Exhaust Resonator and Pipe Assembly

from

$89.99
Designed to fit, perform and sound like the original system, Walker® resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • EASY TO INSTALL — Meticulous pipe routing and OE-style hardware, flanges, and brackets for fast, easy installation
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound quality
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR ASSEMBLY — Engineered to fit, perform and sound like the original system
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BRExhaust – Exhaust Clamp (Part No.250-058)

Exhaust Clamp

from

$6.49
Sourcing mounting parts from the manufacturer that designs and makes the exhaust system is the only way to guarantee the perfect fit. That’s why, whilst developing the exhaust system, BRExhaust also develops the installation hardware to the same standards.

Product Features:
  • whilst developing the exhaust system
  • BRExhaust also develops the installation hardware to the same standards.
  • Manufactured from quality materials to ensure maximum durability
  • Proper fit and functionality to finish your install
  • Perfect, gas-tight performance
  • Exhaust accessory that facilitates a complete installation process.
  • Built to OEM specifications
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BRExhaust – Exhaust Clamp (Part No.250-050)

Exhaust Clamp

from

$4.99
Sourcing mounting parts from the manufacturer that designs and makes the exhaust system is the only way to guarantee the perfect fit. That’s why, whilst developing the exhaust system, BRExhaust also develops the installation hardware to the same standards.

Product Features:
  • whilst developing the exhaust system
  • BRExhaust also develops the installation hardware to the same standards.
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Dorman – Manifold Converter – Not Carb Compliant – Not For Sale – NY – CA – ME (Part No.674-817)

Manifold Converter - Not Carb Compliant - Not For Sale - NY - CA - ME

from

$593.99
This catalytic converter with integrated exhaust manifold – a.k.a. manifold converter – is precision-engineered to match the original equipment on specific vehicle years, makes and models for a reliable replacement.

Product Features:
  • Direct replacement – this manifold converter is designed to match the fit and performance of the original equipment on specific vehicles
  • Convenient kit – includes gaskets and downpipe hardware to simplify installation
  • Durable construction -manufactured within strict tolerances for reliable longevity
  • Trustworthy value – backed by team of engineers and quality control experts in the United States
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Walker – EPA Ultra Manifold Converter, Direct Replacement, No Fabrication Needed (Part No.16507)

EPA Ultra Manifold Converter, Direct Replacement, No Fabrication Needed

from

$824.99
Designed to comply with EPA emissions requirements while delivering premium performance with assured compliance, Walker® Ultra® EPA-Compliant Manifold Converters are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • DIRECT-FIT DESIGN — Bolt-off, bolt-on OE-style converter with integrated manifold assemblies that attach directly to engine cylinder head and match all downstream connections
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • STRONG AND DURABLE — Features thick OE-style flanges and manifolds for strength and durability
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
  • BUY WITH CONFIDENCE — Backed by Walker’s 25,000-mile/40,000-kilometer emissions and 5-year 50,000-mile/80,000-kilometer structural integrity warranty. Visit Walkerexhaust.com for details.
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Flowmaster Inc. – 40 Series Muffler, 2in Offset Inlet 2in Center Outlet, Non-Reversible, Aggressive Sound (Part No.942041)

40 Series Muffler, 2in Offset Inlet 2in Center Outlet, Non-Reversible, Aggressive Sound

from

$133.99
This two chamber design incorporates Flowmaster’s patented Delta Flow technology. The Delta deflectors generate increased scavenging for better performance and reduced interior sound. Milder exterior tone and reduced interior resonance over Original 40 series. Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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Walker – Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed (Part No.54665)

Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed

from

$171.99
Combining the only broad-market stainless-steel construction with a direct fit OE-style replacement, Walker® Quiet-Flow® SS muffler assemblies deliver longer life than typical aluminized mufflers and are available for domestic and foreign vehicles.

Product Features:
  • CORROSION RESISTANT STAINLESS STEEL — The only broad-market muffler with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn’t require specialized fabrication and/or welding
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • PREMIUM ACOUSTIC CONTROL — OE-style louvered tubes lower noise levels while OE-style domed heads help reduce radiated noise for premium factory-style sound quality compared to straight perforated tubes
  • DESIGN VALIDATED — Acoustic and flow tested for quality OE-style sound you can count on
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Walker – Front Pipe Aluminized 27.375" (Part No.50349)

Front Pipe Aluminized 27.375"

from

$153.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Direct Fit Catalytic Converter: No Fabrication Needed, EPA Compliance (Part No.52494)

Direct Fit Catalytic Converter: No Fabrication Needed, EPA Compliance

from

$153.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION – Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL – Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE – Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER – Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES – Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Dorman – Direct Fit Catalytic Converter: No Fabrication Needed, EPA Compliant (Part No.674-077)

Direct Fit Catalytic Converter: No Fabrication Needed, EPA Compliant

from

$614.99
This catalytic converter is precision-engineered to match the original equipment fit and function on specific vehicle years, makes and models for a reliable replacement.

Product Features:
  • Direct replacement – this catalytic converter is designed to match the fit and performance of the original equipment on specific vehicles
  • Durable construction – manufactured within strict tolerances for reliable longevity
  • Cost-effective solution – offers original equipment functionality at a competitive price
  • Trustworthy value – backed by team of engineers and quality control experts in the United States
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MagnaFlow – OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.21-530)

OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$613.99
Keep the check engine light off with MagnaFlow OEM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 21-530. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. Designed to fit the 2017-2020 Ford Fusion, 2015-2018 Ford Edge, and more, this direct-fit catalytic converter also interchanges with OE parts G2GZ-5E212-B and HG9Z-5E212-D. The included gaskets & hardware reduce the possibility of a leaking seal while avoiding the need to reuse corroded factory parts for installation. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03414B)

Exhaust Manifold Hardware Kit

from

$25.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Walker – Intermediate Pipe Aluminized 58" (Part No.55504)

Intermediate Pipe Aluminized 58"

from

$106.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Intermediate Pipe Aluminized 69.625" (Part No.56278)

Intermediate Pipe Aluminized 69.625"

from

$65.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Intermediate Pipe Aluminized 57.375" (Part No.55500)

Intermediate Pipe Aluminized 57.375"

from

$66.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Exhaust 36445 Exhaust Pipe Spout (Part No.36445)

Exhaust 36445 Exhaust Pipe Spout

from

$26.99
Made from quality material for durability, Walker exhaust spout pipes are available in a variety of styles and sizes for direct-fit or universal application. 

Product Features:
  • RESISTS CORROSION — Durable aluminized steel for corrosion resistance and performance 
  • SECURE FIT — Burr-free construction for proper fitment 
  • BETTER TOGETHER — Use quality Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade 
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
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2009 Ford Fusion Exhaust Parts

You count on your 2009 Ford Fusion to run right. That means taking care of it with regular maintenance, necessary repairs, and the right parts. Advance Auto Parts can help with all of that thanks to our extensive inventory of trusted Exhaust Parts. With 57 Exhaust Parts ranging in price from $1.99 to $1,611.99, you’re sure to find everything you need for your 2009 Ford Fusion.

Brands matter. If you want to shop a specific Exhaust Parts brand, we stock 8 different brands like Walker, Felpro, and Dorman. 2009 Ford Fusion Exhaust Parts start as low as $1.99!

One of the best ways to find top quality OEM or aftermarket Exhaust Parts is by asking professionals. Short of that, you can shop with confidence thanks to our 410 extensive product reviews on 2009 Ford Fusion Exhaust Parts. Some of the top-rated Exhaust Parts products we carry are HM Grade Federal / EPA Compliant Universal Catalytic Converter with 4.0 stars and Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed with 4.3 stars.

Did we mention you can order your Exhaust Parts from our online catalog and have them shipped right to your garage? Or, if you feel like seeing the parts first-hand, search for your nearest Advance Auto Parts location above and pick up in-store when you’re ready. Browse our full Exhaust Parts inventory for your 2009 Ford Fusion below to get started!

Top-Rated Exhaust Parts Brands For Your 2009 Ford Fusion

Trusted Exhaust Parts OEM and aftermarket product brands are what Advance Auto Parts specializes in. The brands we work with are sure to keep that 2009 Ford Fusion running right for years to come. In our inventory you’ll find brands like Walker, Felpro, Dorman, and even more.

Popular Walker Exhaust Parts

You’ll find popular Walker brand products across Exhaust Pipes and Catalytic Converters. All are waiting to get your 2009 Ford Fusion back on the road. Some of the top-rated Walker products in these categories are:
Donut Exhaust Pipe Flange Gasket: Metal, Heat Resistant, Premium Materials
from $16.99
(2)
Donut Exhaust Pipe Flange Gasket: Metal, Heat Resistant, Premium Materials
Exhaust Pipe and Flange Gaskets

Top-Rated Walker Exhaust Parts


If Walker are what you’re looking for, our inventory holds plenty. We stock Walker brand Exhaust Parts for your 2009 Ford Fusion, and some of our most reviewed Walker parts include:
Exhaust 35460 Exhaust System Hanger Insulator
from $6.79
(53)
Exhaust 35460 Exhaust System Hanger Insulator
Exhaust System Insulators

FAQs for 2009 Ford Fusion Exhaust Parts

What are the most purchased Exhaust Parts for the 2009 Ford Fusion?

Out of 57 Exhaust Parts for the 2009 Ford Fusion, the most popular in our inventory are:
Exhaust 36445 Exhaust Pipe Spout
from $26.99
This product is not rated
Exhaust 36445 Exhaust Pipe Spout
Exhaust Chrome and Stainless Tips
EXHAUST MANIFOLD GASKET SET
from $25.99
(3)
EXHAUST MANIFOLD GASKET SET
Exhaust Manifold Gaskets
Exhaust 53686 Exhaust Resonator and Pipe Assembly
from $89.99
(1)
Exhaust 53686 Exhaust Resonator and Pipe Assembly
Exhaust Resonator and Pipe Assemblies

What are the top-rated 2009 Ford Fusion Exhaust Parts?

Top-rated Exhaust Parts for your 2009 Ford Fusion based on customer reviews/ratings are:
HM Grade Federal / EPA Compliant Universal Catalytic Converter
from $178.99
(5)
HM Grade Federal / EPA Compliant Universal Catalytic Converter
“needs to be cut to fit my application but worked great”
Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed
from $328.99
(3)
Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed
“Just installed, seems fine”
Direct Fit Catalytic Converter: No Fabrication Needed, EPA Compliance
from $84.99
(2)
Direct Fit Catalytic Converter: No Fabrication Needed, EPA Compliance
“Everything seemed to match up fairly as it should, was very simple to connect both to Manifold & converter end. Looking like a nice buy when needed!”