2005 Pontiac Sunfire Exhaust Parts

Essential 2005 Pontiac Sunfire Exhaust Parts

Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-571)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$167.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-575)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$148.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Help – Exhaust Stud Kit – M10-1.5 x 62mm (Part No.03142)

Exhaust Stud Kit - M10-1.5 x 62mm

from

$10.99
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • New hardware helps fix exhaust leaks
  • Also available in the Exhaust Manifold Hardware Kit
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Dorman – Help – Exhaust Flange Spring – 0.825 In. OD x 1.135 In. ID x 1.570 In. Length (Part No.03081)

Exhaust Flange Spring - 0.825 In. OD x 1.135 In. ID x 1.570 In. Length

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$6.99
Designed for an exact fit, our Exhaust Spring provides you with the proper flange spring for replacing the manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Constructed of durable spring steel
  • Rust and corrosion resistant
  • Also available in a kit that include the Exhaust Manifold Bolt
  • Easy installation
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Walker – SoundFX Muffler, Direct Replacement, No Fabrication Needed (Part No.18439)

SoundFX Muffler, Direct Replacement, No Fabrication Needed

from

$69.99
Featuring 100% aluminized steel for longer service life compared to low-carbon steel, Walker SoundFX® direct-fit mufflers deliver quality appearance and favorable acoustics while mechanical interior joints and spun-locked heads provide durability.

Product Features:
  • RESISTS CORROSION — Aluminized steel construction and internal drainage system helps reduce corrosion
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation that doesn’t require specialized fabrication and/or welding
  • FACTORY SOUND — Louvered tubes help reduce radiated noise for factory-style sound quality compared to straight perforated tubes
  • GET MORE MILES FROM YOUR MUFFLER — Designed and tested to extend muffler life
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Walker – SoundFX Muffler, Universal/ Fabrication Needed (Part No.18150)

SoundFX Muffler, Universal/ Fabrication Needed

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$94.99
Featuring 100% aluminized steel for longer service life compared to low-carbon steel, Walker SoundFX® universal mufflers deliver quality appearance and favorable acoustics while mechanical interior joints and spun-locked heads provide durability.

Product Features:
  • RESISTS CORROSION — Aluminized steel construction and internal drainage system helps reduce corrosion
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
  • FACTORY SOUND — Louvered tubes help reduce radiated noise for factory-style sound quality compared to straight perforated tubes
  • GET MORE MILES FROM YOUR MUFFLER — Designed and tested to extend muffler life
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Walker – CalCat Catalytic Converter- CARB Certified, Universal / Fabrication Needed (Part No.82603)

CalCat Catalytic Converter- CARB Certified, Universal / Fabrication Needed

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$629.99
Designed, tested and validated for assured compliance to meet CARB standards, Walker® CalCat® Universal Catalytic Converters are available for OBDII (1996 and newer) and non-OBD (1995 and older) vehicles.

Product Features:
  • CARB COMPLIANT — For use on OBDII vehicles, 1996 and newer and non-OBD 1995 and older. Legal for sale in CA, CO, NY & other states requiring CARB-compliant replacement converters. Consult your state’s aftermarket converter regulations.
  • SUPERIOR TECHNOLOGY — Optimal high technology washcoat formulated to deliver superior performance (as compared to EPA-compliant converters)
  • CONSISTENT PERFORMANCE — Utilizes a precise OE-style coating process to apply catalyst material to the substrate, providing consistent performance for assured emissions compliance
  • DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
  • FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
  • BUY WITH CONFIDENCE — Backed by Walker’s 50,000-mile/80,000-kilometer emissions and structural integrity warranty
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MagnaFlow – California Grade CARB Compliant Universal Catalytic Converter (Part No.408004)

California Grade CARB Compliant Universal Catalytic Converter

from

$298.99
MagnaFlow California Grade CARB Compliant Universal Catalytic Converter 408004 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Walker – Donut Exhaust Pipe Flange Gasket: Graphite, Heat Resistant, Premium Materials (Part No.31524)

Donut Exhaust Pipe Flange Gasket: Graphite, Heat Resistant, Premium Materials

from

$20.99
Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Mahle – Cat. Converter Gaske (Part No.H4002222598MAH)

Cat. Converter Gaske

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$7.19
Cat. Converter Gaske

Walker – Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2 (Part No.35335)

Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2

from

$1.99
Complete your exhaust repair with an Exhaust Mate® U-bolt clamp. Designed to ensure a tight, leak-resistant connection, Exhaust Mate hardware is manufactured from durable and robust material for long service life.

Product Features:
  • CONNECTS EXHAUST PARTS — Provides secure, leak-resistant connection
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS – Made from quality material for durability and long life
  • BETTER TOGETHER — Use Walker® accessories when installing catalytic converters and mufflers for a complete exhaust system upgrade
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Walker – Donut Exhaust Pipe Flange Gasket: Fiber with Metal, Heat Resistant, Premium Materials (Part No.31334)

Donut Exhaust Pipe Flange Gasket: Fiber with Metal, Heat Resistant, Premium Materials

from

$4.79
Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Walker – 3 Bolt Exhaust Pipe Flange Gasket: Metal with Fiber, Heat Resistant, Premium Materials (Part No.31643)

3 Bolt Exhaust Pipe Flange Gasket: Metal with Fiber, Heat Resistant, Premium Materials

from

$7.49
Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Walker – Ring Exhaust Pipe Flange Gasket: Graphite with Steel, Heat Resistant, Premium Materials (Part No.31629)

Ring Exhaust Pipe Flange Gasket: Graphite with Steel, Heat Resistant, Premium Materials

from

$15.99
Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
See More

Felpro – Exhaust Manifold Gasket Set (Part No.MS 90278)

Exhaust Manifold Gasket Set

from

$17.29
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
  • Contains all gaskets and seals to remove and replace exhaust manifold
  • Contains all gaskets and seals to remove and replace exhaust manifold
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Mahle – Exhaust. Manifold Gasket Set (Part No.A8112459032MAH)

Exhaust. Manifold Gasket Set

from

$25.06
Exhaust. Manifold Gasket Set

Felpro – Exhaust Manifold Gasket Set (Part No.MS 90284)

Exhaust Manifold Gasket Set

from

$15.29
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
  • Contains all gaskets and seals to remove and replace exhaust manifold
  • Contains all gaskets and seals to remove and replace exhaust manifold
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Walker – Exhaust 36360 Exhaust Muffler Strap (Part No.36360)

Exhaust 36360 Exhaust Muffler Strap

from

$32.99
Walker® provides the hardware and accessories to help finish the job faster and easier. Walker® is a “one-stop” convenience, offering complete engine-to-tailpipe coverage of replacement emissions control systems and components for popular domestic, import

Product Features:
  • Offered in a variety of styles and sizes for your installation needs
  • Ensures proper exhaust installation
  • Designed to work seamlessly with Walker aftermarket replacement parts
  • Constructed from durable and robust material for long life
  • Universal fit for installation flexibility
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Walker – Exhaust 36153 Exhaust Muffler Strap (Part No.36153)

Exhaust 36153 Exhaust Muffler Strap

from

$25.99
Walker® provides the hardware and accessories to help finish the job faster and easier. Walker® is a “one-stop” convenience, offering complete engine-to-tailpipe coverage of replacement emissions control systems and components for popular domestic, import

Product Features:
  • Offered in a variety of styles and sizes for your installation needs
  • Ensures proper exhaust installation
  • Designed to work seamlessly with Walker aftermarket replacement parts
  • Constructed from durable and robust material for long life
  • Universal fit for installation flexibility
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03422CD)

Exhaust Manifold Hardware Kit

from

$66.99
This engine manifold stud and nut match the fit and function of the original hardware on specific makes and models. Ensure a thorough manifold repair or installation with this durable and reliable hardware.

Product Features:
  • Direct replacement – this engine manifold stud and nut match the fit and function of the original stud and nut on specified years, makes and models
  • Ideal solution – replaces missing or damaged hardware to ensure a thorough manifold installation or repair
  • Durable construction – made of quality materials for reliable service life
  • Quality assured – backed by a team of product engineers based in the United States
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Dorman – Help – Manifold Bolt and Spring Kit – M10-1.5 x 102mm (Part No.03136)

Manifold Bolt and Spring Kit - M10-1.5 x 102mm

from

$11.29
Exhaust manifold fastener kits provide a time-saving solution for repairing the manifold. Each kit is designed for direct replacement of rusted or damaged exhaust bolts and springs.

Product Features:
  • New hardware helps fix exhaust leaks
  • Depending on the application, kits include hardware to securely attach the manifold to the exhaust system
  • Also available separately (where applicable)
  • Hardened steel construction for long-lasting durability
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Dorman – Manifold Bolt and Spring Kit – M10-1.5 x 102mm (sold by each) (Part No.675-208)

Manifold Bolt and Spring Kit - M10-1.5 x 102mm (sold by each)

from

$15.29
This exhaust manifold bolt and spring kit provides a time-saving solution. Designed for direct replacement of rusted or damaged exhaust bolts and springs, it prevents exhaust leaks while allowing movement between the exhaust pipe and muffler.

Product Features:
  • Ideal replacement – the manifold bolt and spring match the fit and function of the original equipment hardware, including bolt diameter, thread pitch and head type
  • Complete installation – this kit includes hardware required for securely attaching the manifold to the exhaust system
  • Trustworthy construction – the kit’s bolt and spring are made of hardened steel for durable, long-lasting service life
  • Quality tested – kit components have undergone extensive testing to ensure proper function and long service life
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Walker – Exhaust 56012 Exhaust Resonator and Pipe Assembly (Part No.56012)

Exhaust 56012 Exhaust Resonator and Pipe Assembly

from

$142.99
Designed to fit, perform and sound like the original system, Walker® resonators use precise tuning technologies to deliver excellent flow characteristics and OE-style sound.

Product Features:
  • EASY TO INSTALL — Meticulous pipe routing and OE-style hardware, flanges, and brackets for fast, easy installation
  • RESISTS CORROSION — Durable aluminized steel construction and helps reduce corrosion
  • FACTORY SOUND — OE-style louvered tubes (where applicable) help reduce radiated noise for factory-style sound quality
  • STRONG AND DURABLE — Features thick OE-style flanges, hardware and brackets for strength
  • GET MORE MILES FROM YOUR RESONATOR ASSEMBLY — Engineered to fit, perform and sound like the original system
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2005 Pontiac Sunfire Exhaust Parts

You count on your 2005 Pontiac Sunfire to run right. That means taking care of it with regular maintenance, necessary repairs, and the right parts. Advance Auto Parts can help with all of that thanks to our extensive inventory of trusted Exhaust Parts. With 29 Exhaust Parts ranging in price from $1.99 to $854.99, you’re sure to find everything you need for your 2005 Pontiac Sunfire.

Brands matter. If you want to shop a specific Exhaust Parts brand, we stock 7 different brands like Walker, Felpro, and MagnaFlow. 2005 Pontiac Sunfire Exhaust Parts start as low as $1.99!

One of the best ways to find top quality OEM or aftermarket Exhaust Parts is by asking professionals. Short of that, you can shop with confidence thanks to our 193 extensive product reviews on 2005 Pontiac Sunfire Exhaust Parts. Some of the top-rated Exhaust Parts products we carry are SoundFX Muffler, Direct Replacement, No Fabrication Needed with 4.6 stars and HM Grade Federal / EPA Compliant Universal Catalytic Converter with 3.7 stars.

Did we mention you can order your Exhaust Parts from our online catalog and have them shipped right to your garage? Or, if you feel like seeing the parts first-hand, search for your nearest Advance Auto Parts location above and pick up in-store when you’re ready. Browse our full Exhaust Parts inventory for your 2005 Pontiac Sunfire below to get started!

Top-Rated Exhaust Parts Brands For Your 2005 Pontiac Sunfire

Trusted Exhaust Parts OEM and aftermarket product brands are what Advance Auto Parts specializes in. The brands we work with are sure to keep that 2005 Pontiac Sunfire running right for years to come. In our inventory you’ll find brands like Walker, Felpro, MagnaFlow, and even more.

Popular Felpro Exhaust Parts

You’ll find popular Felpro brand products across Exhaust Gaskets. All are waiting to get your 2005 Pontiac Sunfire back on the road. Some of the top-rated Felpro products in these categories are:
Exhaust Manifold Gasket Set
from $27.99
(10)
Exhaust Manifold Gasket Set
Exhaust Manifold Gaskets

FAQs for 2005 Pontiac Sunfire Exhaust Parts

What are the most purchased Exhaust Parts for the 2005 Pontiac Sunfire?

Out of 29 Exhaust Parts for the 2005 Pontiac Sunfire, the most popular in our inventory are:
Exhaust 56012 Exhaust Resonator and Pipe Assembly
from $142.99
(11)
Exhaust 56012 Exhaust Resonator and Pipe Assembly
Exhaust Resonator and Pipe Assemblies

What are the top-rated 2005 Pontiac Sunfire Exhaust Parts?

Top-rated Exhaust Parts for your 2005 Pontiac Sunfire based on customer reviews/ratings are:
HM Grade Federal / EPA Compliant Universal Catalytic Converter
from $178.99
(10)
HM Grade Federal / EPA Compliant Universal Catalytic Converter
“erfect fit, car sounds great! Advance was the only store to offer this product with a five year warranty. Others were only offering a 2yr one.”
Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed
from $168.99
(9)
Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed
“My girlfriend needed a muffler since the stock had rusted out and almost completely fell off. This muffler is lightweight, easy to install a sounds am”