2005 Ford Expedition Exhaust Parts

Essential 2005 Ford Expedition Exhaust Parts

Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-694XD)

Direct Fit Exhaust Manifold: Without Heat Shield

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$169.99
Want to make sure your new exhaust manifold performs better and lasts longer than the original? No need to buy a replacement and get it specially coated. This manifold comes with a specialized ceramic coating that more evenly distributes heat, both helping to prevent thermal cracking as well as enabling smoother exhaust gas flow.

Product Features:
  • Premium replacement – this exhaust manifold features a specialized ceramic coating designed to improve durability and performance on select vehicles
  • Reduces future failures – by evenly distributing heat, coating reduces uneven hot and cold spots that lead to cracks, and decreases inconsistent expanding and contracting that leads to gasket failures
  • Optimizes performance – made to smooth the interior manifold surface and keep heat within the manifold, leading to higher exhaust velocity and optimal operation
  • Improves appearance – coating is highly corrosion-resistant, maintaining like-new appearance for years while other cast manifolds show significant unsightly rust
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-694)

Direct Fit Exhaust Manifold: Without Heat Shield

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$104.99
Certain original equipment exhaust manifolds warp and crack due to lower-grade iron construction. This Dorman OE FIX replacement is made of high-grade ductile iron that better handles heat and stress for greater durability.

Product Features:
  • Upgraded materials – this replacement exhaust manifold is constructed of ductile iron to prevent future warping and cracking
  • Complete kit – includes new manifold, 2 manifold gaskets, 2 studs, 2 nuts
  • Direct fit – reverse engineered from original equipment for seamless installation
  • Quality engineering – designed and tested in the United States
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MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.15755)

Street Series Cat-Back Performance Exhaust System

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$825.99
The MagnaFlow 2003-2006 Ford Expedition Street Series Cat-Back Performance Exhaust System brings out the personality of your 4.6L, 5.4L 2003-2006 Ford Expedition with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 3in. main piping and 1 Straight-Through mufflers ending in a Single Passenger Side Rear exit with 4in. Polished Welded-On Double Wall Angle Cut Rolled Edge tips, this Ford Expedition exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford Expedition’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 15755 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 15755 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.19424)

Street Series Cat-Back Performance Exhaust System

from

$1082.99
The MagnaFlow Ford Expedition Street Series 19424 brings out the personality of your 3.5L 2018-2023 Ford Expedition with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 3in. main piping and a straight-through muffler ending in a single passenger side rear exit with a 4in. polished welded-double wall-angle cut-rolled edge tip, this Ford Expedition exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford Expedition¿s to shame. With this system your vehicle will be producing moderate exterior and mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 19424 features a cat-back layout that replaces your ride¿s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 19424 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow¿s limited lifetime warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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MagnaFlow – California Grade CARB Compliant Direct-Fit Catalytic Converter (Part No.447129)

California Grade CARB Compliant Direct-Fit Catalytic Converter

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$935.99
MagnaFlow California Grade CARB Compliant Direct-Fit Catalytic Converter 447129 helps keep the check engine light off. DIY installation is easy with the proper tools (no cutting or welding required). With features including mandrel-bent tubing to eliminate flow restrictions and stainless steel construction to resist corrosion, you can have confidence in the quality of this catalytic converter. Using state-of-the-art 3D scanning systems in the design process, the MagnaFlow metrology department ensures this new part to fit and function like the original equipment. This direct-fit catalytic converter is designed to fit the 1997-1998 Ford Expedition, 1997-1998 Ford F-150, and additional vehicles. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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MagnaFlow – OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.49498)

OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

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$947.99
MagnaFlow OEM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 49498 helps keep the check engine light off. DIY installation is easy with the proper tools (no cutting or welding required). With features including mandrel-bent tubing to eliminate flow restrictions and stainless steel construction to resist corrosion, you can have confidence in the quality of this catalytic converter. Using state-of-the-art 3D scanning systems in the design process, the MagnaFlow metrology department ensures this new part to fit and function like the original equipment. Designed to fit the 2007-2008 Ford Expedition and 2007-2008 Lincoln Navigator, this direct-fit catalytic converter also interchanges with OE parts 8L1Z-5E212-A and 7L1Z-5E212-A, among others. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Walker – Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2.5 (Part No.35337)

Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2.5

from

$8.99
Complete your exhaust repair with an Exhaust Mate® U-bolt clamp. Designed to ensure a tight, leak-resistant connection, Exhaust Mate hardware is manufactured from durable and robust material for long service life.

Product Features:
  • CONNECTS EXHAUST PARTS — Provides secure, leak-resistant connection
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS – Made from quality material for durability and long life
  • BETTER TOGETHER — Use Walker® accessories when installing catalytic converters and mufflers for a complete exhaust system upgrade
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Walker – Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2.25 (Part No.35336)

Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2.25

from

$2.49
Complete your exhaust repair with an Exhaust Mate® U-bolt clamp. Designed to ensure a tight, leak-resistant connection, Exhaust Mate hardware is manufactured from durable and robust material for long service life.

Product Features:
  • CONNECTS EXHAUST PARTS — Provides secure, leak-resistant connection
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS – Made from quality material for durability and long life
  • BETTER TOGETHER — Use Walker® accessories when installing catalytic converters and mufflers for a complete exhaust system upgrade
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Dorman – Help – Exhaust Flange Hardware Kit (Part No.03117)

Exhaust Flange Hardware Kit

from

$16.29
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • New hardware helps fix exhaust leaks
  • Also available in the Exhaust Manifold Hardware Kit
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Dorman – Help – Exhaust Stud Kit – M10-1.5 x 72mm (Part No.03131)

Exhaust Stud Kit - M10-1.5 x 72mm

from

$16.49
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • New hardware helps fix exhaust leaks
  • Also available in the Exhaust Manifold Hardware Kit
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Walker – Tail Pipe Aluminized 22.375" (Part No.52506)

Tail Pipe Aluminized 22.375"

from

$128.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Tail Pipe Aluminized 22.125" (Part No.52308)

Tail Pipe Aluminized 22.125"

from

$48.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Felpro – EXHAUST MANIFOLD BOLT SET (Part No.ES 75118)

EXHAUST MANIFOLD BOLT SET

from

$25.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Designed and manufactured to meet the needs of the exhaust system repair environment.
  • Verified, tested and certified proprietary Organic coating resists corrosion.
  • Tightly controlled coefficient of friction ensures reliable installation.
  • Application specific kit contents
  • Self-locking nuts (where applicable).
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Taylor Gaskets – Vibe Lock Header Bolt Kit (Part No.310070)

Vibe Lock Header Bolt Kit

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$85.99
Vibe Lock Header Bolt Kit

Flowmaster Inc. – Delta 40 Muffler, 2.5in Offset Inlet 2.5in Offset Outlet, Non-Reversible, Aggressive Sound (Part No.842543)

Delta 40 Muffler, 2.5in Offset Inlet 2.5in Offset Outlet, Non-Reversible, Aggressive Sound

from

$153.99
This two chamber design incorporates Flowmaster’s patented Delta Flow technology. The Delta deflectors generate increased scavenging for better performance and reduced interior sound. Milder exterior tone and reduced interior resonance over standard 40 series. Constructed of 16 gauge 409S stainless steel and fully MIG welded for maximum durability.
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Flowmaster Inc. – 40 Series Muffler, 2.5in Offset Inlet 2.5in Offset Outlet, Non-Reversible, Aggressive Sound (Part No.8042543)

40 Series Muffler, 2.5in Offset Inlet 2.5in Offset Outlet, Non-Reversible, Aggressive Sound

from

$122.99
The Original 40 series muffler delivers an aggressive exterior and interior tone. If you’re looking for that original Flowmaster sound this is the muffler is for you. Constructed of 16 gauge 409S stainless steel and fully MIG welded for maximum durability.
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Walker – Extension Pipe Aluminized 32.25" (Part No.53447)

Extension Pipe Aluminized 32.25"

from

$53.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
  • COMPATIBILITY — Ideal for weld or clamp installations
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Walker – Tail Pipe Aluminized 50.375" (Part No.55186)

Tail Pipe Aluminized 50.375"

from

$81.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Felpro – Exhaust Pipe Flange Gasket (Part No.61236)

Exhaust Pipe Flange Gasket

from

$8.79
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Felpro – Exhaust Pipe Flange Gasket (Part No.61743)

Exhaust Pipe Flange Gasket

from

$19.29
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Felpro – Exhaust Pipe Flange Gasket (Part No.61155)

Exhaust Pipe Flange Gasket

from

$5.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Dorman – Help – Exhaust Manifold Mount Hardware – M8-1.25mm (Part No.03430)

Exhaust Manifold Mount Hardware - M8-1.25mm

from

$25.99
Our Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • Repair kit helps to secure exhaust manifold to the vehicle engine head
  • Manufactured to strict engineering quality standards
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03414B)

Exhaust Manifold Hardware Kit

from

$25.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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MAHLE Original – EXH MANIFOLD GKT SET (Part No.MS19261)

EXH MANIFOLD GKT SET

from

$29.49
MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:
  • All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
  • MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
  • MAHLE gaskets is the leader in Domestic, Asian and European applications
  • The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package
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Taylor Gaskets – Seal-4-Good Header Flange Gasket (Part No.66033)

Seal-4-Good Header Flange Gasket

from

$48.99
Seal-4-Good Header Flange Gasket

Mahle – Exh. Manifold Gasket (Part No.A8112934749MAH)

Exh. Manifold Gasket

from

$61.90
Exh. Manifold Gasket

Victor Reinz – Exhaust Manifold Gasket Set (Part No.11-10206-01)

Exhaust Manifold Gasket Set

from

$12.99
As you would expect, extremely high temperatures are the sealing challenge for exhaust manifold gaskets. Victor Reinz has a long heritage of supplying manifold gaskets to original equipment vehicle manufacturers. Therefore, Victor Reinz exhaust manifold gaskets meet OE specifications on a wide range of vehicles, covering the most recent high-tech engine designs and going back decades to the muscle car era.

Product Features:
  • Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
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Felpro – Exhaust Manifold Gasket Set (Part No.MS 98017)

Exhaust Manifold Gasket Set

from

$25.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
  • Contains all gaskets and seals to remove and replace exhaust manifold
  • Contains all gaskets and seals to remove and replace exhaust manifold
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2005 Ford Expedition Exhaust Parts

You count on your 2005 Ford Expedition to run right. That means taking care of it with regular maintenance, necessary repairs, and the right parts. Advance Auto Parts can help with all of that thanks to our extensive inventory of trusted Exhaust Parts. With 39 Exhaust Parts ranging in price from $4.99 to $1,152.99, you’re sure to find everything you need for your 2005 Ford Expedition.

Brands matter. If you want to shop a specific Exhaust Parts brand, we stock 8 different brands like Dorman, Walker, and Mahle. 2005 Ford Expedition Exhaust Parts start as low as $4.99!

One of the best ways to find top quality OEM or aftermarket Exhaust Parts is by asking professionals. Short of that, you can shop with confidence thanks to our 344 extensive product reviews on 2005 Ford Expedition Exhaust Parts. Some of the top-rated Exhaust Parts products we carry are Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed with 5.0 stars and Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed with 5.0 stars.

Did we mention you can order your Exhaust Parts from our online catalog and have them shipped right to your garage? Or, if you feel like seeing the parts first-hand, search for your nearest Advance Auto Parts location above and pick up in-store when you’re ready. Browse our full Exhaust Parts inventory for your 2005 Ford Expedition below to get started!

Top-Rated Exhaust Parts Brands For Your 2005 Ford Expedition

Trusted Exhaust Parts OEM and aftermarket product brands are what Advance Auto Parts specializes in. The brands we work with are sure to keep that 2005 Ford Expedition running right for years to come. In our inventory you’ll find brands like Dorman, Walker, Mahle, and even more.

Popular Flowmaster Inc. Exhaust Parts

You’ll find popular Flowmaster Inc. brand products across Exhaust Mufflers. All are waiting to get your 2005 Ford Expedition back on the road. Some of the top-rated Flowmaster Inc. products in these categories are:

Top-Rated Dorman Exhaust Parts


If Dorman are what you’re looking for, our inventory holds plenty. We stock Dorman brand Exhaust Parts for your 2005 Ford Expedition, and some of our most reviewed Dorman parts include:
Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.
from $16.29
(33)
Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.
Exhaust Manifold and Header Hardware
Direct Fit Exhaust Manifold: Without Heat Shield
from $104.99
(19)
Direct Fit Exhaust Manifold: Without Heat Shield
Exhaust Manifold and Headers
Direct Fit Exhaust Manifold: With Heat Shield
from $134.99
(8)
Direct Fit Exhaust Manifold: With Heat Shield
Exhaust Manifold and Headers

FAQs for 2005 Ford Expedition Exhaust Parts

What are the most purchased Exhaust Parts for the 2005 Ford Expedition?

Out of 39 Exhaust Parts for the 2005 Ford Expedition, the most popular in our inventory are:
Exhaust Manifold Mount Hardware - M8-1.25mm
from $25.99
(1)
Exhaust Manifold Mount Hardware – M8-1.25mm
Exhaust Manifold Hardware Kits
Exhaust Manifold Hardware Kit
from $12.49
(6)
Exhaust Manifold Hardware Kit
Exhaust Manifold and Header Hardware

What are the top-rated 2005 Ford Expedition Exhaust Parts?

Top-rated Exhaust Parts for your 2005 Ford Expedition based on customer reviews/ratings are:
Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed
from $511.99
(3)
Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed
“This product was installed on a 2005 F-150 4×4 Lariat. It was really simple to put on other than minor issues with original exhaust sensors due to rus”
Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed
from $163.99
(3)
Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed
“The part fit great and quality wasn’t bad.”