2005 Ford Excursion Exhaust System Kits

Keep Your 2005 Ford Excursion in Top Shape with Quality Exhaust System Kits

Whether you’re repairing or upgrading your Exhaust System Kit, using high-quality parts is key to keeping your 2005 Ford Excursion looking sharp and performing at its best. At Advance Auto Parts we carry a wide selection of dependable options, including Exhaust System Kits and Exhaust Manifold Hardware Kits. Whether you’re replacing a damaged part or enhancing your truck’s style and protection, you’ll find exactly what you need to get the job done right.

Top-Rated Exhaust System Kits from Trusted Brands

Looking for a reliable Exhaust System Kit? We’ve got you covered with options from brands you know and trust like Dorman. For example, Dorman Exhaust System Kits start at just $16.29 with an average 4.2 star rating. With over 33 reviews and a solid 5 star average, you can shop with confidence knowing other Ford Excursion owners approve.

Competitive Prices and Extensive Inventory

The average price for a 2005 Ford Excursion Exhaust System Kit at Advance Auto Parts is around $289.09, with a range that starts at $16.29 and goes up to $818.99. With 3 options in stock from 2 trusted brands, finding the right fit is easy. Popular picks like Exhaust Manifold Mount Hardware – M8-1.25mm Stainless Steel (OE Fix) and Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP start at just $31.99 and offer a great balance of form and function.

Explore Related Parts

While you’re upgrading or replacing your Exhaust System Kit, don’t forget to check out other key components like Exhaust Manifold and Headers and Exhaust Mufflers. At Advance Auto Parts, we’re here to help you keep your 2005 Ford Excursion in peak condition, inside and out.

Essential 2005 Ford Excursion Exhaust System Kits

Dorman – Help – Exhaust Manifold Mount Hardware – M8-1.25mm Stainless Steel (OE Fix) (Part No.03411HP)

Exhaust Manifold Mount Hardware - M8-1.25mm Stainless Steel (OE Fix)

from

$31.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Upgraded hardware – this set of ten M8-1.25 exhaust manifold mounting studs and nuts are 100 percent stainless steel for superior heat and corrosion resistance
  • Convenient solution – kit contains all the application-specific hardware necessary to install one exhaust manifold
  • Matches fit – this hardware matches the fit and function of the factory fasteners, while offering superior durability
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
See More

Dorman – Help – Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In. (Part No.03411)

Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.

from

$16.29
Our Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
See More

aFe POWER – Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP (Part No.49-43009)

Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP

from

$818.99
The new MACH Force XP exhaust is engineered to perform in the most extreme environments. This system is constructed from mandrel bent 4 in. 409 stainless steel tubing for maximum flow; increased horsepower; increased torque; and lower EGTs. MACH Force XP exhaust systems are the perfect combination of performance; fit; and value. All systems use factory mounting locations providing stability and hassle-free installation. High quality OE style band clamps are used for a complete 360 deg. sealing surface. A free-flowing 24 in. long muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque out of your rig. OE style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions. The bayonet tip holds the hanger bushing in place for an OE style fit that does not change with time.

Product Features:
  • 4 in. Mandrel Bent 409 Stainless Steel Tubing
  • Maximum Flow
  • High Flow Muffler
  • Bayonet Style Hangers For Easy Installation
See More

Most Popular Exhaust System Kit for 2005 Ford Excursions

Enhance your 2005 Ford Excursion with this popular Exhaust System Kit we have in stock, for $818.99.

aFe POWER – Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP (Part No.49-43009)

Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP

from

$818.99
The new MACH Force XP exhaust is engineered to perform in the most extreme environments. This system is constructed from mandrel bent 4 in. 409 stainless steel tubing for maximum flow; increased horsepower; increased torque; and lower EGTs. MACH Force XP exhaust systems are the perfect combination of performance; fit; and value. All systems use factory mounting locations providing stability and hassle-free installation. High quality OE style band clamps are used for a complete 360 deg. sealing surface. A free-flowing 24 in. long muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque out of your rig. OE style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions. The bayonet tip holds the hanger bushing in place for an OE style fit that does not change with time.

Product Features:
  • 4 in. Mandrel Bent 409 Stainless Steel Tubing
  • Maximum Flow
  • High Flow Muffler
  • Bayonet Style Hangers For Easy Installation
See More

Best-Selling 2005 Ford Excursion Exhaust Manifold Hardware Kits

Upgrade your Excursion with one of our 2 best-selling Exhaust Manifold Hardware Kits, earning an average 4.5 stars rating across 33 reviews.

Dorman – Help – Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In. (Part No.03411)

Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.

from

$16.29
Our Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
See More

Dorman – Help – Exhaust Manifold Mount Hardware – M8-1.25mm Stainless Steel (OE Fix) (Part No.03411HP)

Exhaust Manifold Mount Hardware - M8-1.25mm Stainless Steel (OE Fix)

from

$31.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Upgraded hardware – this set of ten M8-1.25 exhaust manifold mounting studs and nuts are 100 percent stainless steel for superior heat and corrosion resistance
  • Convenient solution – kit contains all the application-specific hardware necessary to install one exhaust manifold
  • Matches fit – this hardware matches the fit and function of the factory fasteners, while offering superior durability
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
See More

Top-Rated Exhaust System Kit Brands For Your 2005 Ford Excursion

When it comes to finding the perfect Exhaust System Kit for your 2005 Ford Excursion, Advance Auto Parts has you covered with a wide selection of high-quality OEM and aftermarket options from 2 trusted brands. We carry the most popular Exhaust System Kit brands including Dorman, and more, all known for their exceptional customer ratings (average brand rating of 4.2 stars) and competitive prices, as low as $16.29. Purchasing a Exhaust System Kit from us here at Advance Auto Parts is a smart move for both you and your 2005 Ford Excursion, providing peace of mind with parts that meet or exceed OEM standards.

Popular Dorman 2005 Ford Excursion Exhaust System Kits

If you’re looking for a top-quality Exhaust System Kit for your 2005 Ford Excursion, Advance Auto Parts has exactly what you need with our selection of Dorman Exhaust System Kits. We have 1 Dorman Exhaust System Kits in stock for this fitment, all known for their durability and precision fit. With prices starting at just $16.29, you’ll find the perfect Exhaust System Kit for your needs and budget. Dorman Exhaust System Kits for the 2005 Ford Excursion come highly rated, with over 33 customer reviews and an impressive average rating of 4.2 stars. Choosing a Dorman Exhaust System Kit from Advance Auto Parts is a smart move to ensure quality and value for your vehicle.
Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.
from $16.29
(33)
Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.
“Replaced bolts with studs Worked great”

FAQs for 2005 Ford Excursion Exhaust System Kits

What are the best-selling Exhaust System Kits for 2005 Ford Excursions?

Out of 3 Exhaust System Kits that fit 2005 Ford Excursions, the following parts are the top sellers:

What’s the price range for 2005 Ford Excursion Exhaust System Kits?

The prices of Exhaust System Kits for the 2005 Ford Excursion range from $16.29 up to $818.99 for the most premium parts.

What is the average price of an Exhaust System Kit for a 2005 Ford Excursion?

The average price for Exhaust System Kits for the 2005 Ford Excursion is $289.09. Keep in mind the variety of part types within our Exhaust System Kit category, where you are likely to find a wide range of prices across a variety of parts and components.

What are the cheapest Exhaust System Kits for my 2005 Ford Excursion?

Does Advance Auto Parts sell Exhaust System Kits for any other 2005 Ford models?

What are the top-rated Exhaust System Kits that fit the 2005 Ford Excursion?

The one 2005 Ford Excursion Exhaust System Kit we have in stock is the Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.. It is rated 4.5 stars and costs $16.29.

What types of Exhaust System Kits do you sell for my 2005 Ford Excursion?

As of 11/2/25, these are some of the most in-demand types of Exhaust System Kits for a 2005 Ford Excursion:

Can I get help with 2005 Ford Excursion Exhaust System Kit orders?

Contact our customer support team by chat or phone, through the help desk page, where you can find instant answers about Ford Exhaust System Kits and more.

What is your return policy for Ford Excursion Exhaust System Kits?

Advance Auto Parts keeps returns simple. For new Ford Excursion Exhaust System Kits and accessories, your online orders can be returned, in their original condition, within 45 days. For requirements, see the returns page.