2005 Ford F-150 Exhaust System Kits

BORLA(R) ATAK(R) (Acoustically-Tuned Applied Kinetics) Technology Is Designed For High-Performance. ATAK(R) equipped exhaust systems deliver the highest available Decibel levels in the BORLA(R) street-legal lineup and unlike inferior brands that lose significant sound quality at higher volumes, ATAK(R) is tuned like a graphic equalizer to shape and focus sound waves for optimum high-volume output. ATAK(R) technology is based on specifically-tuned attributes of the internal muffler cores, which are calibrated on a vehicle-by-vehicle basis to deliver the most desirable sound. The power of BORLA(R) Multicore(R) technology, with the sound of vehicle-specific acoustic tuning.

Product Features:

• Designed For High-Performance
• Equipped Exhaust Systems Deliver The Highest Available Decibel Levels
• Tuned Like A Graphic Equalizer To Shape And Focus Sound Waves For Optimum High-Volume Output
• Perforation Patterns, Diameters And Other Characteristics Of The Internal Cores To Optimize Sound On A Vehicle-By-Vehicle Basis
• Sound Waves Are Attenuated And Tuned While Passing And Deflecting Through Multiple Core Walls
• Exhaust Gas Velocity Maintained Throughout Temperature Range
• ATAK(R) Technology Is Based On Specifically-Tuned Attributes Of The Internal Muffler Cores, Which Are Calibrated On A Vehicle-By-Vehicle Basis To Deliver The Mostádesirableásound

aFe introduces the MACH Force XP exhaust system for the BMW M5 F10 twin-turbo. In recent testing this system produced 18 horsepower and 30 lbs. x ft. of torque. This unique exhaust system is constructed from TIG-welded, 3 in. mandrel bent 304 stainless steel and uses quad, high-flow mufflers. This system was designed and engineered by tuning the perfect tube lengths, ultimately maximizing performance across the power band while maintaining a great tone. Also included is an X-pipe balance tube which equalizes and evenly distributes exhaust pulses for increased flow and minimizing exhaust drone. To finish off this system, aFe uses four 4 in. carbon fiber tips with 303 stainless steel machined finish inserts. This exhaust uses all factory hanger locations for a hassle-free installation. No modifications necessary. All aFe exhaust systems are manufactured in our Corona, California manufacturing facility.

Product Features:

• 3 in. Mandrel Bent Stainless Steel
• 100% Hand TIG Welded
• Leak Free Seal
• Aggressive Sound

The new MACH Force XP exhaust is engineered to perform in the most extreme environments. This system is constructed from mandrel bent 4 in. 409 stainless steel tubing for maximum flow; increased horsepower; increased torque; and lower EGTs. MACH Force XP exhaust systems are the perfect combination of performance; fit; and value. All systems use factory mounting locations providing stability and hassle-free installation. High quality OE style band clamps are used for a complete 360 deg. sealing surface. A free-flowing 24 in. long muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque out of your rig. OE style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions. The bayonet tip holds the hanger bushing in place for an OE style fit that does not change with time.

Product Features:

• 3 in. 409 Stainless Steel Tubing
• 100% Hand MIG Welded
• 22 in. Length Muffler
• Aggressive Sound

This Atlas Cat-Back exhaust system is constructed of 4 in. mandrel-bent steel. Comes with Tubing; OE Style bayonet hangers; band clamps and all hardware necessary for a hassle free installation. The smooth curves and increased diameter of this exhaust system helps remove restriction and keeps exhaust gas flowing smoothly for increased horsepower and torque. Installation is a snap. This system uses all factory mounting locations providing stability and a hassle free installation. High quality OE style flange and band clamps are used for a complete 360 degree sealing surface eliminating leak paths. OE style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions.

Product Features:

• Aluminized Steel
• Hassle Free Installation
• Free Flow Muffler
• Aggressive Sound

Give your vintage vehicle’s exhaust system an upgrade with a DynoMax® dual header kit. Designed attach to OE headers, it features a special reducer that allows for a variety of mounting options.

Product Features:

• COMPATIBILITY — Designed for the 1980-96 Ford Bronco and a variety of F-150, F-250 and F-350 trucks
• BUILD IT YOURSELF — Design and custom fabricate your own exhaust system with this kit that attaches to OE headers
• FLEXIBLE MOUNTING — Special reducer design allows for a variety of mounting options
• IMPROVED FLOW CAPACITY — Smooth bends improve flow capacity over traditional bends
• SPECS — Extra-long tailpipes with side exits with a full 2.25-in. diameter; tail pipes exit on passenger side behind rear tire; dual kit runs down right-hand side between frame and driveshaft; does not fit one-ton 4×4 trucks
• COMPLETE SOLUTION — Includes all the necessary clamps, hangers, flanges, gaskets, mounting hardware, intermediate, extension and tail pipes
• PREMIUM MATERIALS – Made from quality aluminized steel for durability and long life
• BETTER TOGETHER — Complete your system with premium DynoMax mufflers and DynoMax accessories for a complete performance exhaust system
• WARNING — Not legal for use on pollution-controlled motor vehicles; headers are for racing use only and not intended or applicable for highway use

aFe POWER Large Bore-HD exhaust system is designed to provide increased exhaust flow and performance. Constructed from mandrel-bent stainless steel tubing, this exhaust system offers performance across the power band and delivers a deep, aggressive exhaust tone. This system utilizes a less-restricting, high-flow muffler to improve performance. 100% hand MIG-welded by certified craftsmen for proven quality and durability.

Product Features:

• Constructed from Stainless Steel Tubing for Strength and Durability
• Utilizes OE-style Bayonet Hangers for a Secure Fit
• Mandrel-Bent Tubing for Smooth Transitions and Increased Power
• Stainless Clamps for Improved Sealing Surface

Our Black Series performance exhaust systems offer a true murdered-out style without compromising on quality and performance. With fully sealed seams to resist rust you can count on this system to really hold up. The black coat finish is specifically formulated to withstand the extreme heat and abrasive conditions an exhaust system is exposed to. MBRPs performance exhaust systems are built to perform. Designed to maximize exhaust flow and minimize exhaust temperatures your truck will use less gas, last longer and perform better. Every system we sell has been built to the most exacting standards in the industry. Your MBRP performance gas exhaust system has undergone countless hours on our in-house Mustang 1100 AWD-SE Chassis Dynamometer, hundreds of miles on road and track and numerous tweaks and modifications to get the most out of your truck. From the vehicle specific muffler design to the fully mandrel bent tubing to minimal bend degree angles, your MBRP performance system gets exhaust out fast. An MBRP performance exhaust system is the starting point to getting the most from cold air intakes, programmers, modules and downloaders. MBRP systems are as much fun to install as to drive with on your truck. Bolt-on, no weld design makes installation a no hassle one and a half to two hour project. Everything is direct fit to the OEM hangers and you get all the clamps and parts you will need. Performance is one thing but at MBRP we believe that appearance and sound are just as important. Every MBRP performance exhaust system has been specifically tuned to get the optimal sound from your pickup. With our stamped logo on the tip and our unmistakable styling, there is no question that you have the hottest performance exhaust on the road – MBRP.

Product Features:

• Built To Perform Designed To Maximize Exhaust Flow And Minimize Exhaust Temperatures Your Truck Will Use Less Gas, Last Longer And Perform Better
• Dyno Proven From The Vehicle Specific Muffler Design To The Fully Mandrel Bent Tubing To Minimal Bend Degree Angles, Your MBRP Performance System Gets Exhaust Out Fast
• Sound And Style Every MBRP Performance Exhaust System Has Been Specifically Tuned To Get The Optimal Sound From Your Pickup
• Easy Installation Bolt-On, No Weld Design Makes Installation A No Hassle One

Borla Performance Industries is the pioneer and leader in the design and manufacture of stainless steel performance exhaust. We began two decades ago as a manufacturer of exhaust systems for such “concours classics” as Rolls-Royce and Ferrari cars and have evolved into the premier manufacturer of today’s performance vehicles for the street, off-road, and racing.Borla is proud to offer a true “Made in the USA” product sold around the world. We are a company of motorheads, and it shows in our products, customer service, and culture. On weekends, the same Borla employees who built your exhaust or helped you with technical support can be found competing at tracks, drag strips, off-road events and car shows. Constructed using T-304 stainless steel for long life and sharp appearance, and features all welded construction for maximum durability. Unlike any other exhaust brand, Borla’systems are designed from scratch on a vehicle-by-vehicle basis. Every car or truck has unique mechanical and acoustical properties, all taken into account as we spend countless hours optimizing muffler body shapes, internal core configurations, flow dynamics,soundand more.

Product Features:

• Increased exhaust velocity adds power, driving excitement, fuel economy, and the distinctive powerful sound
• Each system is built from premium, high-quality austenitic T-304 stainless steel
• Ultra-smooth mandrel bends ensure maximum flow & power, and precision computer-controlled CNC manufacturing ensures an accurate fit

When it comes to performance exhaust systems, most people are looking for three things: Power, sound,and quality. JBA Exhaust Systems deliver the best of all three, giving it both great looks and performance.One of the first performance upgrades typical

Product Features:

• JBA Performance Exhaust 40-2527 3″ Stainless Steel Exhaust System 2010-14 Ford Raptor
• Large diameter stainless steel mandrel-bent tube

The MagnaFlow 2011-2014 Ford F-150 Street Series Cat-Back Performance Exhaust System brings out the personality of your 3.7L, 5.0L, 6.2L 2011-2014 Ford F-150 with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 3in. main piping and 1 Straight-Through mufflers ending in a Dual Split Rear exit with 3.5in. Polished Clamp-On Single Wall Angle Cut Rolled Edge tips, this Ford F-150 exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford F-150’s to shame. With this system your vehicle will be producing Aggressive exterior and Moderate interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 15460 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 15460 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:

• Dyno-proven performance
• Durable corrosion-resistant stainless steel construction
• CNC precision robotic manufacturing techniques

Borla Performance Industries is the pioneer and leader in the design and manufacture of stainless steel performance exhaust. We began two decades ago as a manufacturer of exhaust systems for such “concours classics” as Rolls-Royce and Ferrari cars and have evolved into the premier manufacturer of today’s performance vehicles for the street, off-road, and racing.Borla is proud to offer a true “Made in the USA” product sold around the world. We are a company of motorheads, and it shows in our products, customer service, and culture. On weekends, the same Borla employees who built your exhaust or helped you with technical support can be found competing at tracks, drag strips, off-road events and car shows. Constructed using T-304 stainless steel for long life and sharp appearance, and features all welded construction for maximum durability. Unlike any other exhaust brand, Borla’systems are designed from scratch on a vehicle-by-vehicle basis. Every car or truck has unique mechanical and acoustical properties, all taken into account as we spend countless hours optimizing muffler body shapes, internal core configurations, flow dynamics,soundand more.

Product Features:

• Increased exhaust velocity adds power, driving excitement, fuel economy, and the distinctive powerful sound
• Each system is built from premium, high-quality austenitic T-304 stainless steel
• Ultra-smooth mandrel bends ensure maximum flow & power, and precision computer-controlled CNC manufacturing ensures an accurate fit

The MagnaFlow 2015-2020 Ford F-150 Street Series Cat-Back Performance Exhaust System 19497 brings out the personality of your 2.7L, 3.5L, 5.0L 2015-2020 Ford F-150 with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 3in. main piping and 1 Straight-Through mufflers ending in a Dual Same Side Before Passenger Rear Tire exit with 3.5in. Black Coated Clamp-On Double Wall Angle Cut Cut Edge tips, this Ford F-150 exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford F-150’s to shame. With this system your vehicle will be producing Very Aggressive exterior and Aggressive interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 19497 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 19497 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:

• Dyno-proven performance
• Durable corrosion-resistant stainless steel construction
• CNC precision robotic manufacturing techniques

The MagnaFlow 2015-2020 Ford F-150 Off-Road Pro Series Cat-Back Performance Exhaust System 19083 brings additional off-roading prowess and our deep signature exhaust note to your 5.0L 2015-2020 Ford F-150 with a weight-optimized, dyno-tested, corrosion resistant and durable stainless steel design engineered to closely hug the undercarriage for improved ground clearance. Exhaust kit 19083 is engineered to produce Very Aggressive exterior and Aggressive interior sound levels. Extensive 3D scanning was used during the development of this Ford F-150 exhaust system to create a direct-fit design, enabling a do-it-yourself installation process. 19083’s emissions-legal cat-back design replaces all your truck’s exhaust components from the catalytic converter on back with its 3in. diameter mandrel bent main piping that passes through 1 Straight-Through mufflers before ending in a turndown before rear axle exit with 3in. Satin Clamp-On Single Wall Turndown Cut Edge tips. Exhaust system 19083 is produced using advanced CNC precision robotic manufacturing techniques and backed by MagnaFlow’s limited lifetime warranty.

Product Features:

• Available for gas or diesel trucks and SUV’s
• 100% Stainless Steel
• High flow straight through design

DynoMax® Super Turbo performance mufflers exclusive patented flow director design channels exhaust flow and eliminates turbulence on most applications. The large internal flow tubes improve exhaust flow and reduce backpressure. Each muffler uses fiberglas

Product Features:

• Large internal flow tubes improve exhaust flow and reduce backpressure
• Exclusive patented flow director design channels exhaust flow and eliminates turbulence on most applications.
• Fiberglass matting technology to absorb unwanted interior resonance while maintaining a mellow performance tone
• Dyno proven to flow up to 700 SCFM

This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:

• Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
• Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
• Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:

• Designed and manufactured to meet the needs of the exhaust system repair environment.
• Verified, tested and certified proprietary Organic coating resists corrosion.
• Tightly controlled coefficient of friction ensures reliable installation.
• Application specific kit contents
• Self-locking nuts (where applicable).

Our Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:

• Direct replacement for a proper fit every time
• Durable steel construction
• Repair kit helps to secure exhaust manifold to the vehicle engine head
• Manufactured to strict engineering quality standards

This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:

• Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
• Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
• Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:

• Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
• Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
• Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:

• Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
• Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
• Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience