2004 Ford Excursion Exhaust Parts

Essential 2004 Ford Excursion Exhaust Parts

Walker – Direct Fit Manifold Catalytic Converter: No Fabrication Needed, EPA Compliance (Part No.50216)

Direct Fit Manifold Catalytic Converter: No Fabrication Needed, EPA Compliance

from

$239.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION – Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL – Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE – Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER – Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES – Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-782)

Direct Fit Exhaust Manifold: Without Heat Shield

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$465.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-783)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$631.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Flowmaster Inc. – Super 40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, Non-Reversible, Aggressive Sound (Part No.953048)

Super 40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, Non-Reversible, Aggressive Sound

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$133.99
The Super 40 features Flowmaster’s Delta Flow technology. It’s larger case profile provides the best of both worlds of performance and sound. The Super 40 has that deep powerful sound of the Original 40 series but with all the benefits of performance and low interior resonance from the Delta Flow technology. Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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Flowmaster Inc. – 40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, 13in long, Non-Reversible, Aggressive Sound (Part No.943043)

40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, 13in long, Non-Reversible, Aggressive Sound

from

$133.99
This two chamber design incorporates Flowmaster’s patented Delta Flow technology. The Delta deflectors generate increased scavenging for better performance and reduced interior sound. Milder exterior tone and reduced interior resonance over Original 40 series. Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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Felpro – EXHAUST MANIFOLD BOLT SET (Part No.ES 75118)

EXHAUST MANIFOLD BOLT SET

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$25.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Designed and manufactured to meet the needs of the exhaust system repair environment.
  • Verified, tested and certified proprietary Organic coating resists corrosion.
  • Tightly controlled coefficient of friction ensures reliable installation.
  • Application specific kit contents
  • Self-locking nuts (where applicable).
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03411B)

Exhaust Manifold Hardware Kit

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$12.49
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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aFe POWER – Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP (Part No.49-43009)

Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP

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$785.99
The new MACH Force XP exhaust is engineered to perform in the most extreme environments. This system is constructed from mandrel bent 4 in. 409 stainless steel tubing for maximum flow; increased horsepower; increased torque; and lower EGTs. MACH Force XP exhaust systems are the perfect combination of performance; fit; and value. All systems use factory mounting locations providing stability and hassle-free installation. High quality OE style band clamps are used for a complete 360 deg. sealing surface. A free-flowing 24 in. long muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque out of your rig. OE style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions. The bayonet tip holds the hanger bushing in place for an OE style fit that does not change with time.

Product Features:
  • 4 in. Mandrel Bent 409 Stainless Steel Tubing
  • Maximum Flow
  • High Flow Muffler
  • Bayonet Style Hangers For Easy Installation
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Dorman – Exhaust Clamp (Part No.H8020683617DOR)

Exhaust Clamp

from

$33.43
Exhaust Clamp

Dorman – Turbocharger To Exhaust Up-Pipes V-Band Clamp (Part No.904-251)

Turbocharger To Exhaust Up-Pipes V-Band Clamp

from

$43.99
This exhaust clamp is designed to match the function of the original equipment clamp on specified vehicles. Manufactured from quality materials for reliability, it is engineered to help ensure secure connections between exhaust system components.

Product Features:
  • Direct replacement – this exhaust clamp is designed to match the function of the original equipment clamp on specified vehicles
  • Ideal solution – engineered to help ensure secure connections between exhaust system components
  • Durable construction – designed and manufactured to strict specifications for reliable performance
  • Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience
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Walker – Tail Pipe Aluminized 48.375" (Part No.55365)

Tail Pipe Aluminized 48.375"

from

$80.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Exhaust 35460 Exhaust System Hanger Insulator (Part No.35460)

Exhaust 35460 Exhaust System Hanger Insulator

from

$6.79
Complete your exhaust repair with Walker® insulators. Available in a variety of styles and sizes, they’re designed to work with Walker aftermarket replacement parts for quick and easy installation.

Product Features:
  • OE DESIGN — Designed with OE-style features for easy installation and fit
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • KEEPS EXHAUST PARTS IN PLACE — Designed to support undercar exhaust components
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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MagnaFlow – HM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.55400)

HM Grade Federal / EPA Compliant Universal Catalytic Converter

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$594.99
MagnaFlow HM Grade Federal/EPA Compliant Universal Catalytic Converter 55400 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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MagnaFlow – HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.55324)

HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$666.99
MagnaFlow HM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 55324 helps keep the check engine light off. DIY installation is easy with the proper tools (no cutting or welding required). With features including mandrel-bent tubing to eliminate flow restrictions and stainless steel construction to resist corrosion, you can have confidence in the quality of this catalytic converter. Using state-of-the-art 3D scanning systems in the design process, the MagnaFlow metrology department ensures this new part to fit and function like the original equipment. Designed to fit the 2000-2004 Ford F-250 Super Duty, 2000-2004 Ford F-350 Super Duty, and more, this direct-fit catalytic converter also interchanges with OE parts 2C3Z-5E212-PA and 4C3Z-5E212-BA, among others. Avoid potential exhaust leaks by using the included gaskets to get a proper seal. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Dorman – Help – Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In. (Part No.03411)

Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.

from

$16.29
Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Dorman – Help – Exhaust Manifold Mount Hardware – M8-1.25mm Stainless Steel (Part No.03411HP)

Exhaust Manifold Mount Hardware - M8-1.25mm Stainless Steel

from

$26.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Upgraded hardware – this set of ten M8-1.25 exhaust manifold mounting studs and nuts are 100 percent stainless steel for superior heat and corrosion resistance
  • Convenient solution – kit contains all the application-specific hardware necessary to install one exhaust manifold
  • Matches fit – this hardware matches the fit and function of the factory fasteners, while offering superior durability
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Carquest Premium – Exhaust Backpressure Sensor (Part No.AC20572)

Exhaust Backpressure Sensor

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$56.99
Product Features:
  • Original equipment fit, form and function
  • Direct OE replacement
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Carquest Premium – Exhaust Backpressure Sensor (Part No.AC20582)

Exhaust Backpressure Sensor

from

$95.99
Product Features:
  • Original equipment fit, form and function
  • Direct OE replacement
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BRExhaust – Exhaust Flange Gasket (Part No.256-1051)

Exhaust Flange Gasket

from

$10.79
BRExhaust replacement exhaust brackets make repairs easy. Each gasket has been engineered to according to OE standards to ensure a gas-tight connection and precise fitment. Utilizing the OE specifications also makes installation easy.

Product Features:
  • Designed to facilitate hassle-free exhaust repair
  • Precise fitment
  • Manufactured from quality materials to ensure maximum durability
  • Designed for a leak free connection
  • OE structure and design
  • Built to OEM specifications
  • Secure gas-tight connection
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Victor Reinz – Exhaust Pipe Flange Gasket (Part No.71-14098-00)

Exhaust Pipe Flange Gasket

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$5.99
With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:
  • Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
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Walker – 3 Bolt Exhaust Pipe Flange Gasket: Graphite, Heat Resistant, Premium Materials (Part No.31638)

3 Bolt Exhaust Pipe Flange Gasket: Graphite, Heat Resistant, Premium Materials

from

$6.79
Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Dorman – Help – Exhaust Stud Kit – M10-1.5 x 72mm (Part No.03131)

Exhaust Stud Kit - M10-1.5 x 72mm

from

$16.49
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • New hardware helps fix exhaust leaks
  • Also available in the Exhaust Manifold Hardware Kit
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MAHLE Original – EXHAUST MANIFOLD SET (Part No.MS19535)

EXHAUST MANIFOLD SET

from

$29.99
MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:
  • All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
  • MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
  • MAHLE gaskets is the leader in Domestic, Asian and European applications
  • The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package
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MAHLE Original – EXHAUST MANIFOLD SET (Part No.MS19312)

EXHAUST MANIFOLD SET

from

$45.99
MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:
  • All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
  • MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
  • MAHLE gaskets is the leader in Domestic, Asian and European applications
  • The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package
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Mahle – Exh. Manifold Gasket (Part No.A8112934749MAH)

Exh. Manifold Gasket

from

$62.12
Exh. Manifold Gasket

MAHLE Original – EXHAUST MANIFOLD SET (Part No.MS19468)

EXHAUST MANIFOLD SET

from

$79.99
MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:
  • All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
  • MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
  • MAHLE gaskets is the leader in Domestic, Asian and European applications
  • The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package
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Remflex – Flexible Graphite, Set Of 2, 1-13/16 Inch X 1-11/16 Inch D-Shaped Port Size (Part No.3027)

Flexible Graphite, Set Of 2, 1-13/16 Inch X 1-11/16 Inch D-Shaped Port Size

from

$39.99
Remflex unique flexible graphite material has been proven for more than 30 years in industrial applications, where temperatures routinely exceed 2,000 degrees – day after day, week after week, year after year. Now, they are bringing this technology to enthusiasts of all kinds to eliminate exhaust leaks for good Whether you have an old pick-up that needs a manifold gasket, or a race car with custom-built headers, you can be assured that Remflex exhaust gaskets will work properly the first time, every time.

Product Features:
  • 100 Percent Flexible Graphite Construction
  • Designed To Withstand Clamping Force And Incredible Heat
  • Eliminate Exhaust Leaks
  • No Re-Torquing Necessary, Remflex Exhaust Gaskets Rebound 30 Percent, Creating An Optimum Seal That Eliminates The Need To Re-Torque
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Victor Reinz – Exhaust Manifold Gasket Set (Part No.11-10254-01)

Exhaust Manifold Gasket Set

from

$20.99
As you would expect, extremely high temperatures are the sealing challenge for exhaust manifold gaskets. Victor Reinz has a long heritage of supplying manifold gaskets to original equipment vehicle manufacturers. Therefore, Victor Reinz exhaust manifold gaskets meet OE specifications on a wide range of vehicles, covering the most recent high-tech engine designs and going back decades to the muscle car era.

Product Features:
  • Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
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2004 Ford Excursion Exhaust Parts

You count on your 2004 Ford Excursion to run right. That means taking care of it with regular maintenance, necessary repairs, and the right parts. Advance Auto Parts can help with all of that thanks to our extensive inventory of trusted Exhaust Parts. With 46 Exhaust Parts ranging in price from $5.99 to $1,053.99, you’re sure to find everything you need for your 2004 Ford Excursion.

Brands matter. If you want to shop a specific Exhaust Parts brand, we stock 12 different brands like Walker, Dorman, and Felpro. 2004 Ford Excursion Exhaust Parts start as low as $5.99!

One of the best ways to find top quality OEM or aftermarket Exhaust Parts is by asking professionals. Short of that, you can shop with confidence thanks to our 284 extensive product reviews on 2004 Ford Excursion Exhaust Parts. Some of the top-rated Exhaust Parts products we carry are Direct Fit Exhaust Manifold: Without Heat Shield with 3.9 stars and Turbocharger To Exhaust Up-Pipes V-Band Clamp with 3.7 stars.

Did we mention you can order your Exhaust Parts from our online catalog and have them shipped right to your garage? Or, if you feel like seeing the parts first-hand, search for your nearest Advance Auto Parts location above and pick up in-store when you’re ready. Browse our full Exhaust Parts inventory for your 2004 Ford Excursion below to get started!

Top-Rated Exhaust Parts Brands For Your 2004 Ford Excursion

Trusted Exhaust Parts OEM and aftermarket product brands are what Advance Auto Parts specializes in. The brands we work with are sure to keep that 2004 Ford Excursion running right for years to come. In our inventory you’ll find brands like Walker, Dorman, Felpro, and even more.

Popular MAHLE Original Exhaust Parts

You’ll find popular MAHLE Original brand products across Exhaust Gaskets. All are waiting to get your 2004 Ford Excursion back on the road. Some of the top-rated MAHLE Original products in these categories are:
EXHAUST MANIFOLD SET
from $45.99
(1)
EXHAUST MANIFOLD SET
Exhaust Manifold Gaskets
EXHAUST MANIFOLD SET
from $29.99
(1)
EXHAUST MANIFOLD SET
Exhaust Manifold Gaskets

FAQs for 2004 Ford Excursion Exhaust Parts

What are the most purchased Exhaust Parts for the 2004 Ford Excursion?

Out of 46 Exhaust Parts for the 2004 Ford Excursion, the most popular in our inventory are:
Exhaust 35460 Exhaust System Hanger Insulator
from $6.79
(53)
Exhaust 35460 Exhaust System Hanger Insulator
Exhaust System Insulators
Exhaust Manifold Hardware Kit
from $12.49
(6)
Exhaust Manifold Hardware Kit
Exhaust Manifold Hardware Kits

What are the top-rated 2004 Ford Excursion Exhaust Parts?

Top-rated Exhaust Parts for your 2004 Ford Excursion based on customer reviews/ratings are:
Direct Fit Exhaust Manifold: Without Heat Shield
from $93.99
(7)
Direct Fit Exhaust Manifold: Without Heat Shield
“Nice parts at a good price-thank you”
Turbocharger To Exhaust Up-Pipes V-Band Clamp
from $43.99
(3)
Turbocharger To Exhaust Up-Pipes V-Band Clamp
“Works like then OEM one.”
Tail Pipe Aluminized 48.375"
from $80.99
(2)
Tail Pipe Aluminized 48.375"
“Fast shipping, quality product. Fits as described.”