2004 Ford Excursion Exhaust Gas Recirculation (EGR) Parts

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

Product Features:

• Premium quality materials for longer service life
• Sealed connections (where applicable) to prevent environmental corrosion and performance issues
• Global coverage for import and/or domestic applications
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function

This EGR pressure feedback hose is designed to match the fit and function of the original hose on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Direct replacement – this EGR pressure feedback hose is designed to match the fit and function of the original hose on specified vehicles.
• Restores functionality – reliable replacement for an original hose that has failed due to pressure, heat and cracking
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

No Core Charge! No Core Exchange! aFe Power is proud to introduce the square body direct replacement EGR Cooler for 2004-2007 V8-6.0L (td) Ford Power Stroke trucks. This EGR Cooler is a 100% new unit, not remanufactured. The cooler utilizes a thicker wall to extend life and resist failure. The unit is TIG welded and pressure tested at the factory. aFe simplifies the buying experience by not requiring a core charge nor a core exchange fee. New Construction: aFe EGR coolers are constructed from new stainless steel components. All connections are welded not brazed, for reliability. Direct-Flow Design: Thicker wall tubes resist clogging, resulting in extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OE unit. Gasket Kit: The complete gasket kit includes all required components for the removal and replacement of the EGR cooler, Sold Separately. Also Fits: Ford Excursion 04-05 V8-6.0L (td). Emissions Disclaimer: This product does not require a CARB EO#.

Product Features:

• Improved Direct-Flow Design Prevents Failures
• All New Construction; Not A Repaired/Refurbished Unit
• All Connections Are Welded Not Brazed
• Pressure Tested

This EGR cooler has been engineered to match the fit and function of the original EGR cooler on specific vehicle years, makes and models. It has undergone rigorous testing and OEM benchmarking to ensure reliability.

Product Features:

• Improved reliability – this replacement EGR cooler features a spiral tube design, reducing clogging experienced with the original manufacturer’s design.
• Superior durability – precision-engineered using welded stainless steel for long service life.
• Rigorously tested – heat transfer testing, burst testing and vehicle try-on testing ensures fit and reliability
• Hardware included – all necessary O-rings, gaskets, and application-specific hardware included

MAHLE Original gaskets provide world class sealing products trusted by OEM’s and Technicians around the globe. All MAHLE Original gaskets meet or exceed the original equipment specifications providing the finest sealing products available.

Product Features:

• Meets or exceeds all original equipment specifications
• Application-specific design ensures a perfect fit
• MAHLE Original gaskets is the leader in Domestic, Asian and European applications

With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:

• Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

The components in this delta pressure feedback exhaust gas recirculation (EGR) tube and sensor kit are designed to match the functions of the original parts on specified vehicles to help monitor EGR system pressure.

Product Features:

• Direct replacement – the components in this delta pressure feedback exhaust gas recirculation (EGR) tube and sensor kit are designed to match the functions of the original parts on specified vehicles.
• Ideal solution – engineered to help restore proper monitoring of EGR system pressure when the original components have failed from heat and fatigue
• Durable construction – the components in this kit are made from quality materials for reliable performance and long service life
• Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience

The only parts recommended by Ford Motor Company for Ford, Lincoln, and Mercury vehicles.

Product Features:

• DPFE (Differential Pressure Feedback Electronic) Sensors are an integral part of the EGR (Exhaust Gas Recirculation) System.
• DPFE Sensors provide information to the Power-train Control Module (PCM) telling it how much exhaust gas is flowing through the system.
• The PCM uses this information to control the EGR Valve and other factors to optimize engine performance and emissions performance.
• Motorcraft DPFE Sensors meet stringent Ford specifications to help ensure optimum performance and durability.
• Designed for long service life under harsh under-hood conditions.
• Designed and calibrated as an integral part of the overall emissions system.
• Works in harmony with other components to help provide optimum drivability, performance and fuel economy.

The Exhaust Gas Recirculation (EGR) Pressure Sensor is a device used to monitor the operation or exhaust flow through the EGR valve system during EGR normal operation.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing ¿ utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) ¿ in the part design process ensures speed-to-market and a precise fit guaranteed.
• Computer-Aided Design (CAD), laser scanning and 3D printing ┐ utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) ┐ in the part design process ensures speed-to-market and a precise fit guaranteed.
• Where applicable, robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

Fel-Pro® gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

Product Features:

• 1in. Thick For 2-Barrel Carburetors
• EGR Plate is made of aluminum with a natural finish
• Covered when it comes to affordable performance
• Fuel delivery style is fuel-injected
• Throttle bodies are used with suitable EGR plates

The complete line of Motorcraft sensors and emission components is recommended by Ford Motor Company exclusively for use in Ford and Lincoln vehicles.

Product Features:

• Helps ensure optimal performance and durability
• Designed for long service life under harsh conditions in under-hood environment
• Works with other vehicle emission sensors to deliver optimal fuel efficiency and emissions
• Adherence to OE specs helps minimize repeat repairs and false Check Engine warnings
• Design includes OE innovations and upgrades
• 100 percent coverage of Ford and Lincoln vehicles

EGR Pressure Sensor

Fel-Pro® gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

The Exhaust Gas Recirculation (EGR) Valve Control Solenoid controls the vacuum source to the EGR valve in order to provide the most optimal exhaust flow through the EGR valve and into the combustion chamber.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Where applicable electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.

An essential part of the emissions system, the EGR valve recirculates exhaust gases to be reburned which reduces combustion temperatures resulting in a reduction of oxides of nitrogen emissions. Failure of this component can result in check engine light and increased emissions. This cost-effective replacement EGR valve is remanufactured to meet or exceed OE performance specifications.

Product Features:

• Original equipment fit, form and function
• Remanufactured to meet or exceed OE performance specifications
• Includes new O-rings made of premium high-temperature OE materials
• Includes gasket to ensure proper sealing between EGR valve and intake manifold

This EGR valve is designed to match the fit and function of the original valve on specified vehicles. Made of quality materials, it is engineered for reliable performance and durability.

Product Features:

• Direct replacement – this EGR valve is designed to match the fit and function of the original valve on specified vehicles.
• Ideal solution – this valve is engineered to withstand extreme heat and carbon buildup, and is a reliable replacement for a failed original EGR valve.
• Durable construction – made from quality components to ensure reliable performance and long service life
• Quality assured – backed by a team of product engineers based in the United States

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part.

Product Features:

• No spacers or washers are required and they come with gaskets for an exact fit, saving time and labor
• All parts used in the manufacture process are Delphi validated, tested and matched to the vehicle application, and manufactured in a Delphi ISO certified facility
• Delphi’s OE line of EGR valves provides accurate exhaust flow and emission control
• Available in port, back pressure, and linear configurations to cover many engine applications
• Designed and built using high-temperature and corrosion-resistant materials that perform exceptionally under all engine environments
• Each valve and seat is precision machined, helping to maintain long-term stability and performance
• No audible regulator noise

An essential part of the emissions system, the EGR valve recirculates exhaust gasses to be reburned which reduces combustion temperatures resulting in a reduction of oxides of nitrogen emissions. Failure of this component can result in check engine light and increased emissions. New EGR valve is manufactured to meet or exceed OE performance specifications.

Product Features:

• Original equipment fit, form and function
• Manufactured to meet or exceed OE performance specifications
• Includes new O-rings made of premium high-temperature OE materials
• Includes gasket to ensure proper sealing between EGR valve and intake manifold

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part.

Product Features:

• No spacers or washers are required and they come with gaskets for an exact fit, saving time and labor
• All parts used in the manufacture process are Delphi validated, tested and matched to the vehicle application, and manufactured in a Delphi ISO certified facility
• Delphi’s OE line of EGR valves provides accurate exhaust flow and emission control
• Available in port, back pressure, and linear configurations to cover many engine applications
• Designed and built using high-temperature and corrosion-resistant materials that perform exceptionally under all engine environments
• Each valve and seat is precision machined, helping to maintain long-term stability and performance
• No audible regulator noise

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

Product Features:

• Premium quality materials for longer service life
• Sealed connections (where applicable) to prevent environmental corrosion and performance issues
• Global coverage for import and/or domestic applications
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function