2003 Ford F-450 Super Duty Intercoolers

The flat surface on the original turbo hose clamp applies uneven force, causing pressure leaks. The patented curved profile of this Dorman OE FIX Power Band Clamp creates a stronger seal to better protect turbo components..

Product Features:

• Improved design – this clamp’s patented curved profile provides a stronger seal to prevent pressure leaks up to 100 psi.
• Compact construction – low-profile spiral screw takes less space than the original T-bolt clamp and requires less torque for proper installation
• Durable construction – made of tough stainless steel with a fully enclosed screw for strength and durability
• Independently tested – validated by a third-party laboratory to ensure a more secure seal

This intercooler hose clamp matches the fit and function of the original equipment clamp. Made of durable materials, this clamp has undergone try-on testing to ensure a factory-secure fit when installed.

Product Features:

• Ideal replacement – this intercooler hose clamp matches the fit and function of the original part
• Durable construction – this intercooler hose clamp is made of quality materials for durability
• Cost-effective solution – offers original equipment quality at competitive price
• Quality tested – this clamp has undergone try-on testing to ensure a quality fit

The flat surface on the original turbo hose clamp applies uneven force, causing pressure leaks. The patented curved profile of this Dorman OE FIX Power Band Clamp creates a stronger seal to better protect turbo components.

Product Features:

• Improved design – this clamp’s patented curved profile provides a stronger seal to prevent pressure leaks up to 100 psi
• Compact construction – low-profile spiral screw takes less space than the original T-bolt clamp and requires less torque for proper installation
• Durable construction – made of tough stainless steel with a fully enclosed screw for strength and durability
• Independently tested – validated by a third-party laboratory to ensure a more secure seal

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

All intercoolers are designed and tested to match or exceed OE specifications for form, fit and performance with a clear focus on obtaining the highest heat transfer performance possible through use of quality materials and manufacturing processes to ensure optimal cooling.

Product Features:

• CARQUEST intercoolers are superior quality parts that meet or exceed OE specifications.
• Premium quality and performance is ensured through air-to-air wind tunnel testing.
• All intercooler core tubes are fitted with internal fins to ensure proper cooling of turbocharged air to increase intake air density while lowering its temperature, and providing increased engine efficiency.
• Cast aluminum manifolds are TIG welded to core headers to increase strength and durability.
• CARQUEST intercooler manifolds are ribbed just like the OE to prevent excessive breathing under pressure cycling.
• CARQUEST intercooler brackets are flanged to increase strength and rigidity for mounting.
• CARQUEST intercoolers include mounting grommets and hardware to make replacement easier.

This intercooler is a direct replacement for an original equipment intercooler that has failed from oil contamination or leaks. This part has undergone dimensional, corrosion and flow testing to ensure proper fit and performance..

Product Features:

• Ideal replacement – this intercooler matches the fit, function and performance of the original equipment intercooler.
• Durable construction – this intercooler is made from corrosion-resistant aluminum
• Cost-effective solution – offers original equipment quality at competitive price
• Quality tested – this part has undergone dimensional, corrosion and flow testing to ensure proper fit and performance

All intercoolers are designed and tested to match or exceed OE specifications for form, fit and performance with a clear focus on obtaining the highest heat transfer performance possible through use of quality materials and manufacturing processes to ensure optimal cooling.

Product Features:

• CARQUEST intercoolers are superior quality parts that meet or exceed OE specifications.
• Premium quality and performance is ensured through air-to-air wind tunnel testing.
• All intercooler core tubes are fitted with internal fins to ensure proper cooling of turbocharged air to increase intake air density while lowering its temperature, and providing increased engine efficiency.
• Cast aluminum manifolds are TIG welded to core headers to increase strength and durability.
• CARQUEST intercooler manifolds are ribbed just like the OE to prevent excessive breathing under pressure cycling.
• CARQUEST intercooler brackets are flanged to increase strength and rigidity for mounting.
• CARQUEST intercoolers include mounting grommets and hardware to make replacement easier.

CSF’s new intercooler line is the Industry’s 1st complete full-line of intercoolers ever offered to the automotive aftermarket: with coverage ranging from Audi to Volvo. Several different construction styles are available, ranging from plastic/aluminum to all-aluminum, with standard tubeandfin cores as well as heavy duty barandplate cores being offered to suit the needs of CSF’s customers across the world. CSF is also now offering intercooler cores in many different sizes, as well as the ability to provide custom sizing, specifications, and complete intercoolers through our OEM and Custom manufacturing program. All intercoolers are built to OE specifications, and incorporate the same high quality and value that CSF has been known for and has represented in the industry for over 40 years.

Product Features:

• Manufactured with the highest quality components to ensure product quality and durability
• Built with high density multi-louvered fins for maximum cooling efficiency
• All units are leak tested to ensure a damage-free unit at installation
• OE design to ensure exact fit, form and function for an easy installation

All intercoolers are designed and tested to match or exceed OE specifications for form, fit and performance with a clear focus on obtaining the highest heat transfer performance possible through use of quality materials and manufacturing processes to ensure optimal cooling.

Product Features:

• CARQUEST intercoolers are superior quality parts that meet or exceed OE specifications.
• Premium quality and performance is ensured through air-to-air wind tunnel testing.
• All intercooler core tubes are fitted with internal fins to ensure proper cooling of turbocharged air to increase intake air density while lowering its temperature, and providing increased engine efficiency.
• Cast aluminum manifolds are TIG welded to core headers to increase strength and durability.
• CARQUEST intercooler manifolds are ribbed just like the OE to prevent excessive breathing under pressure cycling.
• CARQUEST intercooler brackets are flanged to increase strength and rigidity for mounting.
• CARQUEST intercoolers include mounting grommets and hardware to make replacement easier.

Intercooler

This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15″ thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3/16″ TIG welded aluminum plate tanks that incorporate three multi-directional vanes. Multi-Directional Vane Technology: The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15″ Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8″ ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2″ inlet/outlet with reducer couplings to match stock tubes. Tig-Welded: 100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. Flow and Performance: The intercooler tube is constructed of 3″ mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGT’s. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200psi which is perfect for high boost applications. Don’t waste your time and money on modified factory intercoolers. Invest in the aFe BladeRunner intercooler, the most sophisticated intercooler design on the planet.

Product Features:

• 100% TIG-Welded For Strength And Durability
• Intercooler Is Test Pressure Rated At 200 PSI
• Stainless Steel Tubes
• Powder coat Black Tubes For Heat Resistance

This Dorman OE FIX turbocharger intercooler hose has been redesigned to stainless steel for greater durability than the plastic original equipment parts that can crack, chafe or melt. Includes new end clamps for a complete repair.

Product Features:

• Ideal replacement – this intercooler hose matches the fit and function of the original equipment hose
• Greater durability – this intercooler hose ends are made of stainless steel instead of the original equipment plastic to better withstand high temperatures
• Complete repair solution – this intercooler hose includes new end clamps required to complete installation
• Quality tested – this part has undergone try-on and material testing to ensure a quality fit and long service life

This turbocharger intercooler hose is designed to match the fit and function of the original hose on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Upgraded replacement – this turbocharger intercooler pipe kit features a metal tube to replace a failed plastic original component
• Complete kit – includes pipes and clamps needed for repair
• Application specific – made to replace the original intercooler hose on certain Ford Super Duty and Excursion model years
• Quality engineering – designed in the United States and backed by decades of automotive aftermarket experience

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High-quality silicone cover provides extreme temperature resistance in high-temperature under-hood conditions
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• Specially formulated oil-resistant Fluorelastomer liner prevents damage
• T-bolt clamps with stainless steel band and bridge both resist corrosion and provide higher torque for optimal sealing
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Reinforced Silicone: These coupler hose features 5-Ply reinforced high temperature material which meet or exceed SAEJ20 Standard. Coupler Hoses: Allow for expansion, movement, and extreme vibration between two hard pipes while reducing the possibility of connections coming apart or having your hard pipes or other equipment break. This kit contains heavy-duty 5-Ply couplings and high quality stainless steel spring loaded T-bolt clamps for strength. Note: This coupling kit fits aFe intercooler tubes only (46-20148-B & 46-20149-B

Product Features:

• Hassle-Free Installation
• AFE Replacement Couplings and Clamps
• Heavy Duty High Temp 5 Ply Polyester

This turbocharger intercooler hose is designed to match the fit and function of the original hose on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Direct replacement – this turbocharger intercooler hose is designed to match the fit and function of the original hose on specified vehicles
• Restores functionality – reliable replacement for an original hose that has failed due to pressure, heat and cracking
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

This intercooler boot kit is designed to match the original seals required to reseal and repair the intercooler boot on specified vehicles. Made of quality components, this kit is engineered for reliable performance and durability.

Product Features:

• Direct replacement – this intercooler boot kit is designed to match the original seals required to reseal and repair intercooler boot on specified vehicles
• Ideal solution – this kit is a reliable replacement for original components that are leaking or have failed
• Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience