1996 Ford F Super Duty Fuel and Emissions Systems

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

The Delphi Fuel Level Sensor is a magnetic, non-contacting angular position sensor that converts rotary motion into an electrical signal to provide accurate fuel level measurement and enable reliable fuel gauge readout. Its small, modular design allows a wide range of applications and its calibrated output signal compensates for component and assembly variations. Design features enable dependable performance and durability. The Fuel Level Sensor’s linear output voltage is directly proportional to the sensor’s field, perpendicular to the sense element. Non-contact performance is made possible by state-of-the-art linear programmable, fully integrated Hall effect and Anisotropic magneto resistive (AMR) technologies. Rotating magnets generate Hall voltage with a sine wave response signal, with zero when the magnets are parallel to the sense element and plus/minus when the magnets are at angles to the sense element. The sensor operates in a linear region of the sine wave response signal. The Delphi Fuel Level Sensor features a proven magnetic circuit technology that has been used in high volume absolute position sensor applications for more than 10 years. The non-contacting design of the sensor maximizes product life by eliminating signal deterioration due to contact wear, ink failure or dendritic growth. Its low current draw with high resolution output signal may be calibrated for the angular travel of a specific application to compensate for assembly variations.

Product Features:

• Low cost with electrical interface that powers and reads Hall effect output signal
• High volume manufacturing processes help achieve competitive cost
• Can be easily modified to meet specific customer requirements
• Protection against contamination and fuel exposure
• Lower drive current minimizes system power consumption
• High resolution linear output signal with low hysteresis for improved system performance
• Electro-Magnetic Capability (ECM) compliance
• Available with 2-wire Pulse Width Modulation (PWM) interface, and may be designed for 3-wire PWM or ratiometric interfaces for application flexibility

Advance Auto Parts is proud to carry all new mass air flow sensors that use high-quality components with the highest quality standards.

Product Features:

• CARQUEST MAF use all new high-quality components at the highest quality standards.
• Manufactured with new and advanced technology to perform, fit and function at OE specifications.
• All new product that is tested with OEM equipment to OEM standards
• Outperforms competition when tested in extreme environmental conditions

Make better electrical repairs and accessory installations with this pigtail connector. Designed for a clean appearance when installed, it features weatherproof terminals and a locking tab for a reliable quick disconnect electrical connection.

Product Features:

• Professional appearance – this electrical pigtail is designed for a clean, professional look when installed
• Convenient solution – this pigtail connector allows the circuit to be quickly disconnected for service or occasional use
• Durable construction – this pigtail connector features weatherproof seals and a locking tab for a reliable connection
• Versatile component – this connector can be used in a variety of repairs and custom installations

This vacuum pump pulley is designed to match the fit and function of the original pulley on specified applications. Made of quality materials, it is engineered for reliable performance and durability.

Product Features:

• Direct replacement – this vacuum pump pulley is designed to match the fit and function of the original pulley on specified applications
• Restores functionality – reliable replacement for an original pulley that has failed due to contamination by road debris, or damaged during service
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

CARQUEST fuel injector seal kits include the necessary O-rings and seals to properly reseal the injector, which is a recommended practice any time the injector is removed. Each kit services one injector and includes hard to find or previously dealer-only components.

Product Features:

• Premium OE quality materials
• Services one injector

Fuel Cap Tester Adaper for use with Stant fuel cap testers. Color coded for easy identification. Made of durable plastic.

Product Features:

• BAR Certified adapters
• Adapter check’s a fuel cap’s ability to hold pressure.
• Adapters meet EPA standards for recommended fleet coverage.
• Check adapter application chart for specific makes and models

Recommended for replacement whenever the sending unit is serviced, this fuel tank sending unit lock ring securely retains the fuel pump assembly to the lock. Made of durable materials for reliable service.

Product Features:

• Direct replacement – this fuel tank sending unit lock ring is made to match the fit and performance of the original ring on specific vehicle applications
• Recommended for replacement whenever the sending unit is serviced, this fuel tank sending unit lock ring securely retains the fuel pump assembly to the lock
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

MAHLE Original gaskets provide world class sealing products trusted by OEM’s and Technicians around the globe. All MAHLE Original gaskets meet or exceed the original equipment specifications providing the finest sealing products available.

Product Features:

• Meets or exceeds all original equipment specifications
• Application-specific design ensures a perfect fit
• MAHLE Original gaskets is the leader in Domestic, Asian and European applications

Fuel Sender Seal

CARDONE Remanufactured Fuel Injectors provide an alternative plug and play solution to fuel delivery for diesel applications. All units are flow tested and balanced and replaced with new O-rings and gaskets. Each unit retains OEM duty cycle and pulse width ensuring reliable performance. All units are built to meet or exceed OEM performance, providing a quality product both you and your vehicle can rely on.

Product Features:

• All gaskets, O-rings and bearings are replaced 100% to ensure optimal performance
• Each assembled unit is individually calibrated and tested to ensure it meets or exceeds O.E.M. form, fit and function
• All components are renewed or replaced as necessary to ensure high quality and durability
• When applicable, improvements based on typical failure modes of original units are incorporated into the design and manufacture of replacement component parts, which translates into longer service life and less down-time for the driver
• Guaranteed fit and function
• Meets or exceeds O.E.M. performance

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part, comprehensive portfolio for a wide range of vehicles and model years.

Product Features:

• Delphi products are manufactured in a Delphi ISO certified facility
• All parts are tested utilizing OE methodologies
• Part is validated, tested and matched to the right vehicle application
• All parts are Delphi validated

Fuel filler neck leaking? This replacement fuel filler neck is precision-engineered and thoroughly tested to match the original filler neck for specific vehicle years, makes and models for a reliable repair.

Product Features:

• Direct replacement – this fuel filler neck is made to match the original equipment on specific vehicles
• Durable construction – made of corrosion-resistant materials to reduce future failure potential
• Regulatory compliant – built to meet emission and inspection standards
• Trustworthy value – backed by team of engineers and quality control experts in the United States

Bosch is the world’s leading supplier and original equipment manufacturer of Oxygen Sensors. Bosch invented the automotive oxygen sensor and leads the way in sensor technology and innovation advancements. From overall sensor design to the critical ceramic element, Bosch is known worldwide for quality and performance.  Bosch oxygen sensors deliver exceptional OE level reliability, performance and durability, further improving service life of the product. 

Product Features:

• Premium Bosch oxygen sensors are designed to improve fuel economy while reducing harmful emissions
• Direct Fit includes OE Connector for easy installation
• Performance meets or exceeds OE specifications
• True Direct-fit OE connectors and harness

Motorcraft MAP sensors are the only MAP sensors recommended by Ford Motor Company for use in Ford and Lincoln vehicles.

Product Features:

• New and remanufactured available to help meet your customers’ needs
• Units come ready to plug and play, with no need for modifications
• Optimizes fuel consumption and emissions to help ensure vehicles meet various state smog-level requirements
• Tight tolerance ranges help minimize repeat repairs and false Check Engine warnings
• Design includes OE innovations and upgrades

Motorcraft Fuel Injector O-Ring Kits are manufactured with premium quality in mind

Product Features:

• All parts meet original equipment requirements for fit, finish and durability
• Specifically engineered for Ford and Lincoln vehicles
• Durability tested to meet demanding original equipment service life specifications
• Helps maintain original performance standards

The complete line of Motorcraft sensors and emission components is recommended by Ford Motor Company exclusively for use in Ford and Lincoln vehicles. Features and Highlights:

Product Features:

• New and remanufactured available to help meet your customers’ needs
• Units come ready to plug and play, with no need for modifications
• Optimizes fuel consumption and emissions to help ensure vehicles meet various state smog-level requirements
• Tight tolerance ranges help minimize repeat repairs and false Check Engine warnings
• Design includes OE innovations and upgrades

CARDONE Remanufactured Vacuum Pumps are engineered for quick installation and no comebacks. Each unit is engineered and tested to meet or exceed O.E.M performance, providing you reliable performance, every time. Original design weaknesses are corrected to make a longer lasting part you and your vehicle can rely on.

Product Features:

• 100% NEW check valves, diaphragms, O-rings and seals prevent leaks and ensure proper vacuum required to efficiently run vehicle accessories
• 100% computer testing guarantees reliable performance
• Engineered to meet or exceed O.E.M.performance
• Designed for easy installation
• Guaranteed fit and function

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part, comprehensive portfolio for a wide range of vehicles and model years.

Product Features:

• Delphi is a global OE manufacturer and all fuel pumps are built to Delphi’s OE standards
• All pumps are functionally tested for correct operation which improves pump reliability
• Exact fit original equipment replacements means easy installation
• Consistent pressure at all operating temperatures results in quick start-ups.
• Pump is designed for diesel engines and applications
• Always check fuel filter when replacing the fuel pump

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

Product Features:

• Premium quality materials for longer service life
• Sealed connections (where applicable) to prevent environmental corrosion and performance issues
• Global coverage for import and/or domestic applications
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module. The EGR Valve Position Sensor allows the engine control module to monitor the location and operation of the EGR valve.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Application matched components ensures system operation in like new condition.

Replace only the damaged connectors instead of the entire fuel line with these direct-replacement fuel line connectors. Designed for easy installation and a precise fit, they are engineered to withstand extreme underhood conditions.

Product Features:

• Direct replacement – these fuel line connectors fit and function like the vehicle’s original equipment connectors for reliable, leak-free performance
• Quality construction – manufactured from premium materials for a long service life
• Saves money – replace only the part, not the entire assembly
• Excellent value – original equipment quality at a lower price

This fuel injection idle air control valve gasket is designed to match the fit and function of the original gasket on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Direct replacement – this fuel injection idle air control valve gasket is designed to match the fit and function of the original gasket on specified vehicles
• Restores functionality – this gasket is made to fit and fully restore part functionality after the original gasket fails
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

Product Features:

• Premium quality materials for longer service life
• Sealed connections (where applicable) to prevent environmental corrosion and performance issues
• Global coverage for import and/or domestic applications
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function

The Walker Air Charge Temperature Sensor is a high quality Original Equipment replacement that is manufactured to meet or exceed OE specifications for fit, form, and function.

Product Features:

• Premium Original Equipment replacement
• Provides performance and dependability
• Manufactured to meet OE specifications

MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:

• All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
• MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
• MAHLE gaskets is the leader in Domestic, Asian and European applications
• The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

Qualities that have made SMP an industry leader for more than 95 years, innovation, engineering expertise, superior quality, meticulous testing, unmatched customer service, competitive pricing, and brand integrity, are at the heart of every TechSmart part.

Product Features:

• Direct fit replacement provides proper fit, form, and function
• Quality-engineered replacement for faulty OE part, which can fail from improper installation and wear-and-tear from carbon buildup
• Constructed from reinforced brass to seal and protect immediate area of injector bore within cylinder head
• All TechSmart® parts meet or exceed OE performance, providing today’s technician with the quality parts needed to get the job done right, the first time