Toyota MR2 Fuel and Emissions Systems

Modern vehicles may have 100 or more electrical harness connectors in every operating system of the vehicle. Terminal tension may weaken with time or corrosion may occur within the connector housing making replacement necessary. When replacing any harness-connector assembly approved wire termination methods must be followed to ensure a successful and long-term solution to the original problem is made. A failed terminal connection, terminal corrosion or damaged wire will result in an electrical system fault.

Product Features:

• Carquest electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.
• Product constructed to meet all design and operating characteristics as intended by the manufacturer.

The temperature of various systems must be reported to the engine control module (ECM) as well as other operating system controllers in the vehicle. Coolant temperature, cabin temperature, exhaust temperature and ambient temperature are just a few systems reported by a temperature sensor. The temperature sensor is fed 5 volts by the systems computer, within the sensor housing will be a thermistor, or dropping resistor whose resistance value will change as the temperature surrounding it changes. Changing resistance in the circuit will change the volt signal at the processor indicating the current operating value.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Application matched components ensures system operation in like new condition.

CARDONE Remanufactured Mass Air Flow Sensors (MAFS) precisely track O.E. output curves and maintain specific tolerances to ensure accurate scan tool readings for proper operation. 100 percent re-soldering of critical components ensures superior electrical connections, eliminates intermittent failures and lengthens product life. With CARDONE Mass Air Flow Sensors (MAFS), you can expect smooth vehicle performance.

Product Features:

• 100 percent re-solder of critical components ensures superior electrical connections, no intermittent failures and longer product life.
• On-car vehicle validation routines ensure that modules meet all form, fit, durability and performance requirements.
• All modules are 100 percent tested with automated computer test equipment to ensure full functionality and reliability.
• Our sensors precisely track O.E. output curves and maintain spec tolerances to ensure accurate feedback to the vehicle’s engine control management system.
• Components are rated to handle demanding temperature variations for optimum reliability in every environment.
• As a remanufactured Original Equipment part, this unit guarantees a perfect vehicle fit.
• Our remanufacturing process is earth-friendly, as it reduces the energy and raw material needed to make a new part by 80 percent.

Carquest Premium idle air control valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Idle air control valves, or sometimes known as idle air motors, are used to maintain the engine speed at idle by precisely adjusting the amount of air allowed to enter the intake. Our Carquest Premium idle air control (IAC) valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium idle air control valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium idle air control valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

Fel-Pro gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered and manufactured specifically for the repair environment
• Unsurpassed quality you can trust
• Validated for fit, form, and function

Carquest Premium exhaust gas recirculation (EGR) valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Our Carquest Premium EGR valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium EGR valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium EGR valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Our EGR valves are designed to match the vehicle specific exhaust gas flow rate as designed by the engine manufacturer to provide clean tail pipe emissions.
• Feedback EGR valves and pressure sensors contain a robust circuit board design which increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.

WVE is a leading source of advanced vehicle electronics components for replacement applications in the automotive aftermarket and original equipment applications. WVE offers high-technology manufacturing along with innovative solutions and improvements to

Fuel Cap Tester Adaper for use with Stant fuel cap testers. Color coded for easy identification. Made of durable plastic.

Product Features:

• BAR Certified adapters
• Adapter check’s a fuel cap’s ability to hold pressure.
• Adapters meet EPA standards for recommended fleet coverage.
• Check adapter application chart for specific makes and models

The temperature of various systems must be reported to the engine control module (ECM) as well as other operating system controllers in the vehicle. Coolant temperature, cabin temperature, exhaust temperature and ambient temperature are just a few systems reported by a temperature sensor. The temperature sensor is fed 5 volts by the systems computer, within the sensor housing will be a thermistor, or dropping resistor whose resistance value will change as the temperature surrounding it changes. Changing resistance in the circuit will change the volt signal at the processor indicating the current operating value.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Application matched components ensures system operation in like new condition.

DENSO Oxygen Sensors are manufactured and tested to the strictest OE standards for unparalleled performance. Each component is precision built for exact replacement, and a first time fit. This innovative line features DENSO’s exclusive aluminum oxide trap layer, designed to protect the ceramic element from silicone and lead poisoning for improved engine performance, greater fuel efficiency, and unparalleled longevity. DENSO gives you the right part and the right fit.

Product Features:

• Specifically designed to meet the increasing demands of today’s engines
• 100 percent checked for high temperature signal output, air tightness, continuity, and heat resistance for optimal efficiency and performance
• Coated with aluminum oxide to prevent silicone and lead from contacting the ceramic element and damaging the platinum electrode
• Double protection cover helps maintain proper unit temperature for quicker response times, which is critical to your vehicle’s fuel efficiency
• Manufactured with a rugged stainless steel housing and porous PTFE filter to resist corrosion and contamination

Relays are electrical switches used to convert a small electrical load into a circuit capable of handling a high amperage load. Computers and small switches are not designed to carry the higher amperage requirement of a circuit that may have an electric motor, solenoid, or high amperage lighting fixture. Within a relay are contacts that are controlled with electromagnetism, when the circuit switch commands the device on or off, magnetism will pull or release the contact arm closing or opening the contacts within the relay that carry the voltage.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Where applicable, robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

Relays are electrical switches used to convert a small electrical load into a circuit capable of handling a high amperage load. Computers and small switches are not designed to carry the higher amperage requirement of a circuit that may have an electric motor, solenoid, or high amperage lighting fixture. Within a relay are contacts that are controlled with electromagnetism, when the circuit switch commands the device on or off, magnetism will pull or release the contact arm closing or opening the contacts within the relay that carry the voltage.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Where applicable, robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

Manufactured with OEM quality materials and safety standards by an OE Supplier. Manufactured to pass all state and federal emissions requirements. Specifically designed pressure and vacuum relief valves to prevent evaporation of fuel. A leaking fuel cap can allow up to 30 gallons of gasoline to evaporate over the period of a year.

Product Features:

• Passes all state and federal emissions tests
• Manufactured from durable, long-life materials
• Reduces air pollution with proper sealing and venting
• Independently tested for emission control

Relays are electrical switches used to convert a small electrical load into a circuit capable of handling a high amperage load. Computers and small switches are not designed to carry the higher amperage requirement of a circuit that may have an electric motor, solenoid, or high amperage lighting fixture. Within a relay are contacts that are controlled with electromagnetism, when the circuit switch commands the device on or off, magnetism will pull or release the contact arm closing or opening the contacts within the relay that carry the voltage.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Where applicable, robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

Carquest Premium electric fuel pumps are engineered by Carter Fuel Systems or Agility Auto Parts to meet or exceed Original Equipment (OE) specifications for fit, form and function. Our Carquest Premium fuel pumps are built to be installed in the Original Equipment module or assembly. We have invested in industry-leading quality upgrades, like upgraded turbine impellers and 100% carbon commutators, to deliver greater reliability. Carquest Premium electric fuel pumps are engineered with superior quality components to provide the longest life and reliable performance.

Product Features:

• Meets or exceeds OE specifications for fit, form and function
• 100% carbon commutators provide resistance to aggressive fuels and double the life expectancy of the pump
• OE upgraded turbine impellers greatly reduce fuel pulsation
• All fuel pumps are 100% performance tested

Fel-Pro gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Unsurpassed quality you can trust
• Validated for fit, form, and function

The parent company, AISIN Seiki Co. Ltd., was founded in 1965 as an OE manufacturer. AISIN provides superior products through engineering excellence, progressive technological development and dedication to service are some factors which have contributed to bringing AISIN to its position as a multi-award-winning global leader in automotive parts. Their intense focus on research and development is the commitment that enables their company to offer vital, leading edge technology to the automotive industry.

Product Features:

• OEM multi-purpose switching valves.
• Resin material for lightweight and compact product.
• Fluorine rubber makes the valve heat and chemical-resistant.
• Design ensures vibration resistance and durability.
• This blue Vacuum Switch is application specific, please make sure the color of the part you are replacing matches the color of the part you are ordering
• Blue Housing, Black Frame

MAHLE® gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:

• All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
• MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
• MAHLE gaskets is the leader in Domestic, Asian and European applications
• The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package

Building upon a foundation of premium full-line products established under NGK ignition and oxygen sensor products, NTK’s expansion to technical sensors is part of our ongoing commitment to streamline product types and increase coverage under one premium brand NTK, The Sensor Specialist. With over 80 years of automotive expertise, NGK’s family of automotive products are driven by extreme dedication to innovation, performance and quality. is the only OE supplier with a full line of technical sensors in the aftermarket for import and domestic vehicles. Drawing from OE experience, sensors undergo extreme testing conditions that include thermal shock, vibration and OBD verification. sensors are manufactured to ensure a quality that meets or exceeds OE specifications. As new vehicles incorporate connected and automated technologies, trust The Sensor Specialist for full-line market support and OE application technology.

Product Features:

• Air Charge Temperature Sensors are designed to meet or exceed OE specifications in form, fit and function to ensure proper monitoring of air temperature entering the engine
• NTK’s Engine Coolant Temperature Sensors are manufactured to operational performance standards to meet or exceed OE fit, form and function to ensure proper engine operating temperature.
• Air Charge Temperature Sensors are designed to meet or exceed OE specifications in form, fit and function to ensure proper monitoring of air temperature entering the engine

Carquest Premium idle air control valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Idle air control valves, or sometimes known as idle air motors, are used to maintain the engine speed at idle by precisely adjusting the amount of air allowed to enter the intake. Our Carquest Premium idle air control (IAC) valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium idle air control valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium idle air control valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

CARQUEST fuel injector seal kits include the necessary O-rings and seals to properly reseal the injector, which is a recommended practice any time the injector is removed. Each kit services one injector and includes hard to find or previously dealer-only components.

Product Features:

• Premium OE quality materials
• Services one injector

CARQUEST’S line of remanufactured OEM fuel injectors are remanufactured using a proven 15 step process at a state-of-the-art remanufacturing facility in the U.S.A. Each injector is 100% tested under multiple operating conditions to ensure each injector meets or exceeds OE specifications for flow rate, spray pattern, coil resistance, form, fit and function. Each injector includes new external seals and O-rings.

Product Features:

• Each unit is 100% tested to OE specifications
• Includes new O-rings and seals made of premium OE quality materials
• Includes application specific technical bulletin, where applicable

When replacing a fuel pump or module, it’s extremely important to clean the tank. Existing dirt, debris, and contamination stuck in the fuel tank can clog the brand-new strainer. Delphi’s Fuel Tank Cleaning Kit (FC01) and Tool (FC02) can help clean your fuel tank in less than five minutes. The FC01 includes a low-suds solution, cloth, and gloves that works together with the FC02 to help clean those hard to reach places without having to remove the fuel tank. Visit our Resource Center for helpful tips and tricks on fuel pumps, technologies, and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Helps avoid premature fuel pump failure
• Lint free towel included
• Low suds formulation
• Removes harmful contaminants from the fuel tank