2005 Ford Excursion Exhaust Parts

Essential 2005 Ford Excursion Exhaust Parts

aFe POWER – Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP (Part No.49-43009)

Large Bore-HD Cat Back Exhaust System: Polished Tip, 409 Stainless Steel, Unleashes All Avail. HP

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$785.99
The new MACH Force XP exhaust is engineered to perform in the most extreme environments. This system is constructed from mandrel bent 4 in. 409 stainless steel tubing for maximum flow; increased horsepower; increased torque; and lower EGTs. MACH Force XP exhaust systems are the perfect combination of performance; fit; and value. All systems use factory mounting locations providing stability and hassle-free installation. High quality OE style band clamps are used for a complete 360 deg. sealing surface. A free-flowing 24 in. long muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque out of your rig. OE style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions. The bayonet tip holds the hanger bushing in place for an OE style fit that does not change with time.

Product Features:
  • 4 in. Mandrel Bent 409 Stainless Steel Tubing
  • Maximum Flow
  • High Flow Muffler
  • Bayonet Style Hangers For Easy Installation
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Victor Reinz – Exhaust Manifold Gasket Set (Part No.11-10206-01)

Exhaust Manifold Gasket Set

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$12.99
As you would expect, extremely high temperatures are the sealing challenge for exhaust manifold gaskets. Victor Reinz has a long heritage of supplying manifold gaskets to original equipment vehicle manufacturers. Therefore, Victor Reinz exhaust manifold gaskets meet OE specifications on a wide range of vehicles, covering the most recent high-tech engine designs and going back decades to the muscle car era.

Product Features:
  • Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
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MAHLE Original – EXHAUST MANIFOLD SET (Part No.MS19312)

EXHAUST MANIFOLD SET

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$45.99
MAHLE gaskets provide world class sealing products trusted by OEMs & Technicians around the globe.

Product Features:
  • All MAHLE gaskets meet or exceed the original equipment specifications providing the finest sealing products available
  • MAHLE gaskets utilizes OE equivalent or better materials in all our gaskets
  • MAHLE gaskets is the leader in Domestic, Asian and European applications
  • The contents of MAHLE gaskets are packaged in shrink wrapped tray, giving you the added security of knowing that you have the right parts, prior to opening the package
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Walker – Direct Fit Manifold Catalytic Converter: No Fabrication Needed, EPA Compliance (Part No.50216)

Direct Fit Manifold Catalytic Converter: No Fabrication Needed, EPA Compliance

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$239.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION – Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL – Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE – Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER – Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES – Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Felpro – EXHAUST MANIFOLD BOLT SET (Part No.ES 75118)

EXHAUST MANIFOLD BOLT SET

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$25.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Designed and manufactured to meet the needs of the exhaust system repair environment.
  • Verified, tested and certified proprietary Organic coating resists corrosion.
  • Tightly controlled coefficient of friction ensures reliable installation.
  • Application specific kit contents
  • Self-locking nuts (where applicable).
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03411B)

Exhaust Manifold Hardware Kit

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$12.49
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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MagnaFlow – California Grade CARB Compliant Universal Catalytic Converter (Part No.445300)

California Grade CARB Compliant Universal Catalytic Converter

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$1053.99
MagnaFlow California Grade CARB Compliant Universal Catalytic Converter 445300 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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MagnaFlow – HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.55324)

HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$666.99
MagnaFlow HM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 55324 helps keep the check engine light off. DIY installation is easy with the proper tools (no cutting or welding required). With features including mandrel-bent tubing to eliminate flow restrictions and stainless steel construction to resist corrosion, you can have confidence in the quality of this catalytic converter. Using state-of-the-art 3D scanning systems in the design process, the MagnaFlow metrology department ensures this new part to fit and function like the original equipment. Designed to fit the 2000-2004 Ford F-250 Super Duty, 2000-2004 Ford F-350 Super Duty, and more, this direct-fit catalytic converter also interchanges with OE parts 2C3Z-5E212-PA and 4C3Z-5E212-BA, among others. Avoid potential exhaust leaks by using the included gaskets to get a proper seal. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Walker – Tail Pipe Aluminized 48.375" (Part No.55365)

Tail Pipe Aluminized 48.375"

from

$80.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Taylor Gaskets – Vibe Lock Header Bolt Kit (Part No.310070)

Vibe Lock Header Bolt Kit

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$85.99
Vibe Lock Header Bolt Kit

Dorman – Help – Exhaust Manifold Mount Hardware – M8-1.25mm Stainless Steel (Part No.03411HP)

Exhaust Manifold Mount Hardware - M8-1.25mm Stainless Steel

from

$26.99
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Upgraded hardware – this set of ten M8-1.25 exhaust manifold mounting studs and nuts are 100 percent stainless steel for superior heat and corrosion resistance
  • Convenient solution – kit contains all the application-specific hardware necessary to install one exhaust manifold
  • Matches fit – this hardware matches the fit and function of the factory fasteners, while offering superior durability
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Walker – Exhaust 35460 Exhaust System Hanger Insulator (Part No.35460)

Exhaust 35460 Exhaust System Hanger Insulator

from

$6.79
Complete your exhaust repair with Walker® insulators. Available in a variety of styles and sizes, they’re designed to work with Walker aftermarket replacement parts for quick and easy installation.

Product Features:
  • OE DESIGN — Designed with OE-style features for easy installation and fit
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • KEEPS EXHAUST PARTS IN PLACE — Designed to support undercar exhaust components
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Carquest Premium – Exhaust Backpressure Sensor (Part No.AC20582)

Exhaust Backpressure Sensor

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$95.99
Product Features:
  • Original equipment fit, form and function
  • Direct OE replacement
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Carquest Premium – Exhaust Backpressure Sensor (Part No.AC20572)

Exhaust Backpressure Sensor

from

$56.99
Product Features:
  • Original equipment fit, form and function
  • Direct OE replacement
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Walker – Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 3 (Part No.35794)

Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 3

from

$10.29
Complete your exhaust repair with an Exhaust Mate® U-bolt clamp. Designed to ensure a tight, leak-resistant connection, Exhaust Mate hardware is manufactured from durable and robust material for long service life.

Product Features:
  • CONNECTS EXHAUST PARTS — Provides secure, leak-resistant connection
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS – Made from quality material for durability and long life
  • BETTER TOGETHER — Use Walker® accessories when installing catalytic converters and mufflers for a complete exhaust system upgrade
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Dorman – Exhaust Clamp (Part No.H8020683617DOR)

Exhaust Clamp

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$33.43
Exhaust Clamp

Flowmaster Inc. – 40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, 13in long, Non-Reversible, Aggressive Sound (Part No.943043)

40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, 13in long, Non-Reversible, Aggressive Sound

from

$133.99
This two chamber design incorporates Flowmaster’s patented Delta Flow technology. The Delta deflectors generate increased scavenging for better performance and reduced interior sound. Milder exterior tone and reduced interior resonance over Original 40 series. Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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Flowmaster Inc. – Super 40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, Non-Reversible, Aggressive Sound (Part No.953048)

Super 40 Series Muffler, 3in Offset Inlet 3in Offset Outlet, Non-Reversible, Aggressive Sound

from

$133.99
The Super 40 features Flowmaster’s Delta Flow technology. It’s larger case profile provides the best of both worlds of performance and sound. The Super 40 has that deep powerful sound of the Original 40 series but with all the benefits of performance and low interior resonance from the Delta Flow technology. Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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Walker – Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed (Part No.54485)

Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed

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$197.99
Combining the only broad-market stainless-steel construction with a direct fit OE-style replacement, Walker® Quiet-Flow® SS muffler assemblies deliver longer life than typical aluminized mufflers and are available for domestic and foreign vehicles.

Product Features:
  • CORROSION RESISTANT STAINLESS STEEL — The only broad-market muffler with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn’t require specialized fabrication and/or welding
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • PREMIUM ACOUSTIC CONTROL — OE-style louvered tubes lower noise levels while OE-style domed heads help reduce radiated noise for premium factory-style sound quality compared to straight perforated tubes
  • DESIGN VALIDATED — Acoustic and flow tested for quality OE-style sound you can count on
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Felpro – Exhaust Pipe Flange Gasket (Part No.61155)

Exhaust Pipe Flange Gasket

from

$5.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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BRExhaust – Exhaust Flange Gasket (Part No.256-1051)

Exhaust Flange Gasket

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$10.79
BRExhaust replacement exhaust brackets make repairs easy. Each gasket has been engineered to according to OE standards to ensure a gas-tight connection and precise fitment. Utilizing the OE specifications also makes installation easy.

Product Features:
  • Designed to facilitate hassle-free exhaust repair
  • Precise fitment
  • Manufactured from quality materials to ensure maximum durability
  • Designed for a leak free connection
  • OE structure and design
  • Built to OEM specifications
  • Secure gas-tight connection
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Victor Reinz – Exhaust Pipe Flange Gasket (Part No.71-14098-00)

Exhaust Pipe Flange Gasket

from

$5.99
With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:
  • Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
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Dorman – Help – Exhaust Stud Kit – M10-1.5 x 72mm (Part No.03131)

Exhaust Stud Kit - M10-1.5 x 72mm

from

$16.49
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • New hardware helps fix exhaust leaks
  • Also available in the Exhaust Manifold Hardware Kit
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-560)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$93.99
Certain original equipment exhaust manifolds warp and crack due to lower-grade iron construction. This Dorman OE FIX replacement is made of high-grade ductile iron that better handles heat and stress for greater durability.

Product Features:
  • Upgraded materials – this replacement exhaust manifold is constructed of ductile iron to prevent future warping and cracking
  • Complete kit – includes new manifold, manifold gasket, 2 studs, 2 nuts
  • Direct fit – reverse engineered from original equipment for seamless installation
  • Quality engineering – designed and tested in the United States
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-783)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$631.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-559XD)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$141.99
Want to make sure your new exhaust manifold performs better and lasts longer than the original? No need to buy a replacement and get it specially coated. This manifold comes with a specialized ceramic coating that more evenly distributes heat, both helping to prevent thermal cracking as well as enabling smoother exhaust gas flow.

Product Features:
  • Premium replacement – this exhaust manifold features a specialized ceramic coating designed to improve durability and performance on select vehicles
  • Reduces future failures – by evenly distributing heat, coating reduces uneven hot and cold spots that lead to cracks, and decreases inconsistent expanding and contracting that leads to gasket failures
  • Optimizes performance – made to smooth the interior manifold surface and keep heat within the manifold, leading to higher exhaust velocity and optimal operation
  • Improves appearance – coating is highly corrosion-resistant, maintaining like-new appearance for years while other cast manifolds show significant unsightly rust
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-782)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$465.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-942)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$131.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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2005 Ford Excursion Exhaust Parts

You count on your 2005 Ford Excursion to run right. That means taking care of it with regular maintenance, necessary repairs, and the right parts. Advance Auto Parts can help with all of that thanks to our extensive inventory of trusted Exhaust Parts. With 46 Exhaust Parts ranging in price from $5.99 to $1,053.99, you’re sure to find everything you need for your 2005 Ford Excursion.

Brands matter. If you want to shop a specific Exhaust Parts brand, we stock 12 different brands like Walker, Dorman, and Felpro. 2005 Ford Excursion Exhaust Parts start as low as $5.99!

One of the best ways to find top quality OEM or aftermarket Exhaust Parts is by asking professionals. Short of that, you can shop with confidence thanks to our 245 extensive product reviews on 2005 Ford Excursion Exhaust Parts. Some of the top-rated Exhaust Parts products we carry are Direct Fit Exhaust Manifold: Without Heat Shield with 3.9 stars and Turbocharger To Exhaust Up-Pipes V-Band Clamp with 3.7 stars.

Did we mention you can order your Exhaust Parts from our online catalog and have them shipped right to your garage? Or, if you feel like seeing the parts first-hand, search for your nearest Advance Auto Parts location above and pick up in-store when you’re ready. Browse our full Exhaust Parts inventory for your 2005 Ford Excursion below to get started!

Top-Rated Exhaust Parts Brands For Your 2005 Ford Excursion

Trusted Exhaust Parts OEM and aftermarket product brands are what Advance Auto Parts specializes in. The brands we work with are sure to keep that 2005 Ford Excursion running right for years to come. In our inventory you’ll find brands like Walker, Dorman, Felpro, and even more.

Popular MAHLE Original Exhaust Parts

You’ll find popular MAHLE Original brand products across Exhaust Gaskets. All are waiting to get your 2005 Ford Excursion back on the road. Some of the top-rated MAHLE Original products in these categories are:
EXHAUST MANIFOLD SET
from $45.99
(1)
EXHAUST MANIFOLD SET
Exhaust Manifold Gaskets
EXHAUST MANIFOLD SET
from $29.99
(1)
EXHAUST MANIFOLD SET
Exhaust Manifold Gaskets

FAQs for 2005 Ford Excursion Exhaust Parts

What are the most purchased Exhaust Parts for the 2005 Ford Excursion?

Out of 46 Exhaust Parts for the 2005 Ford Excursion, the most popular in our inventory are:
Exhaust 35460 Exhaust System Hanger Insulator
from $6.79
(53)
Exhaust 35460 Exhaust System Hanger Insulator
Exhaust System Insulators
Exhaust Manifold Hardware Kit
from $12.49
(6)
Exhaust Manifold Hardware Kit
Exhaust Manifold Hardware Kits

What are the top-rated 2005 Ford Excursion Exhaust Parts?

Top-rated Exhaust Parts for your 2005 Ford Excursion based on customer reviews/ratings are:
Direct Fit Exhaust Manifold: Without Heat Shield
from $93.99
(7)
Direct Fit Exhaust Manifold: Without Heat Shield
“Nice parts at a good price-thank you”
Turbocharger To Exhaust Up-Pipes V-Band Clamp
from $43.99
(3)
Turbocharger To Exhaust Up-Pipes V-Band Clamp
“Works like then OEM one.”
Tail Pipe Aluminized 48.375"
from $80.99
(2)
Tail Pipe Aluminized 48.375"
“Fast shipping, quality product. Fits as described.”