2004 Workhorse P42 Belts and Hoses

Dayco idler/tensioner pulleys are built with smoother surfaces and tighter dimensional tolerances, which translates to less vibration and longer belt life. In addition to stamped, forged steel and powdered metal pulleys, Dayco also designs ultra-strong plastic pulleys with specially formulated glass-filled polymers that resist wear and tear. Premium lubricated ball bearings and double high temperature seals ensure peak bearing performance, the most critical element of a pulley’s service life.

Product Features:

• Designed for the majority of automotive vehicle applications on the road today
• High-quality materials help resist wear and improve belt life
• Features premium lubricated bearings to extend service life
• Meets or exceeds OE quality

Product Features:

• Steel and thermoplastic construction designed to tight manufacturing tolerances for high durability and quality performance
• Built to last with a superior resistance to dirt, salt, chemicals and other under-hood contaminants
• OE-quality fit for virtually every domestic or import vehicle on the road today
• Bearings meet or exceed OE standards with application-specific speed and load requirements, to withstand high under hood temperatures
• Premium bearings eliminate bearing noise
• Mounting hardware included for some popular applications
• Reliable operation under severe conditions

Product Features:

• Steel and thermoplastic construction designed to tight manufacturing tolerances for high durability and quality performance
• Built to last with a superior resistance to dirt, salt, chemicals and other under-hood contaminants
• OE-quality fit for virtually every domestic or import vehicle on the road today
• Bearings meet or exceed OE standards with application-specific speed and load requirements, to withstand high under hood temperatures
• Premium bearings eliminate bearing noise
• Mounting hardware included for some popular applications
• Reliable operation under severe conditions

This accessory drive belt tensioner pulley is designed to match the fit and function of the original pulley on specified applications. Made of quality materials, it is engineered for reliable performance and durability.

Product Features:

• Direct replacement – this accessory drive belt tensioner pulley is designed to match the fit and function of the original pulley on specified applications
• Restores functionality – reliable replacement for an original pulley that has failed due to vibration or corrosion
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

This Litens pulley is manufactured by one of the largest original equipment pulley suppliers to ensure proper fit and performance. This pulley is produced for serpentine belt routing applications and conforms to original equipment material, tolerances, and specifications. This replacement part is made in the U.S.A. to the O.E. specified design and meets all performance and durability requirements. Heavy duty steel construction. Litens is the world’s largest supplier of original equipment (O.E.) power transmission products. At Litens, we design systems that are more efficient, resulting in tangible fuel economy/emissions benefits. Litens holds over 2000 patents and continues to respond to the ever-changing automotive industry by investing heavily in new technology, facilities, and people. 90% of our line is made of products coming from the OE manufacturer, which makes the Litens Tensioning Products portfolio the purest OE tensioning line in the North American aftermarket.

This Litens pulley is manufactured by one of the largest original equipment pulley suppliers to ensure proper fit and performance. This pulley is produced for serpentine belt routing applications and conforms to original equipment material, tolerances, and specifications. This replacement part is made in the U.S.A. to the O.E. specified design and meets all performance and durability requirements. Heavy duty steel construction. Litens is the world’s largest supplier of original equipment (O.E.) power transmission products. At Litens, we design systems that are more efficient, resulting in tangible fuel economy/emissions benefits. Litens holds over 2000 patents and continues to respond to the ever-changing automotive industry by investing heavily in new technology, facilities, and people. 90% of our line is made of products coming from the OE manufacturer, which makes the Litens Tensioning Products portfolio the purest OE tensioning line in the North American aftermarket.

Gates Molded Coolant Hose is manufactured to fit specific applications. Similar to OEM specifications. Approved for marine applications.

Product Features:

• Specifically-engineered materials resist collapse under vacuum
• Engineered to resist electrochemical degradation, the leading cause of hose failure
• Pre-shaped to fit and to ensure perfectly sealed conditions
• EPDM tube: synthetic fiber knit reinforcement: heat-, ozone- and chemical coolant-resistant EPDM cover
• Meets requirements of SAE 20R4, class D2 and DIN 73411, class A (except for tolerances)
• Temperature Range: -40 Deg. F to +257 Deg. F (-40 Deg. C to +125 Deg. C)
• Note: Gates recommends replacing hose clamps each time a new coolant hose is installed
• Caution: Do not use for fuel or oil transfer applications

The Dayco curved radiator hose features knitted reinforcement, a protective sleeve and a synthetic EPDM rubber construction for high-strength performance, protection against abrasion and resistance to oil, mud, salt, road debris, ozone and coolants. It can also withstand temperature variations of -40 Deg. F (-40 Deg. C) to +257 Deg. F (+125 Deg. C). The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose.

Product Features:

• Meets SAE J20R4, Class D-1 requirements
• Meets Type EC electro-chemical requirements as specified in SAE J1684, which prevents inner tube deterioration caused by the build-up of static electric charges
• Provides excellent protection against external elements

Gates FleetRunner Micro-V Belts are designed for the toughest applications. FleetRunner construction provides superior flexibility, stability, load capacity, and unsurpassed belt life. Patented materials deliver peak performance at extreme prolonged operating temperatures, making this belt the ultimate problem solver. An advanced blend of EPDM rubber technology withstands the modern threats of deterioration from increased exposure to ozone and water-based coolants. FleetRunner does this all while providing the lowest cost per mile for fleets, including 3/4 and 1 ton pickups.

Product Features:

• Patented material provides peak performance at prolonged extreme operating temperatures
• Heavy-duty construction resists cracking and wear, even at extreme temperatures
• Special compound provides unmatched flexibility, stability, load carrying capacity and belt life
• Problem solver designed for the toughest applications
• Consistently outperforms other heavy-duty serpentine belts on the market
• Engineered to save your fleet money and reduce downtime
• Tensioner Replacement is Recommended (if equipped)

Import or domestic, car or truck, every vehicle can depend on the superior quality of Gates precision fit Micro-V belts. With advanced technology that matches the OE size, construction and materials, Gates Micro-V ensures optimal vehicle performance.

Product Features:

• Special belt construction eliminates belt noise, reduces tension loss and solves problem drive applications
• EPDM rubber constructions resist cracking on the rib surface
• Meets or exceeds all specifications from the Original Equipment Manufacturer
• Tensioner Replacement is Recommended (if equipped)
• Unique form grinding of each individual belt assures precise dimensional control.
• Meets or exceeds SAE J1459, SAE J2432, and SAE J1596 specifications.

Constructed with aramid reinforced EPDM compounds, the Dayco poly-V serpentine belt delivers  more than just OE quality. Developed through extensive laboratory and road testing, the rib profile in this EPDM belt has been engineered to conform to high mile

Product Features:

• Provides full coverage for today’s light-duty vehicle market, especially vehicles with troublesome drives
• Engineered to help address noise issues caused by the belt drive 
• Capable of handling more extreme temperatures and workloads

The Dayco curved radiator hose features knitted reinforcement, a protective sleeve and a synthetic EPDM rubber construction for high-strength performance, protection against abrasion and resistance to oil, mud, salt, road debris, ozone and coolants. It can also withstand temperature variations of -40 Deg. F (-40 Deg. C) to +257 Deg. F (+125 Deg. C). The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose.

Product Features:

• Meets SAE J20R4, Class D-1 requirements
• Meets Type EC electro-chemical requirements as specified in SAE J1684, which prevents inner tube deterioration caused by the build-up of static electric charges
• Provides excellent protection against external elements

Gates Molded Coolant Hose is manufactured to fit specific applications. Similar to OEM specifications. Approved for marine applications.

Product Features:

• Specifically-engineered materials resist collapse under vacuum
• Engineered to resist electrochemical degradation, the leading cause of hose failure
• Pre-shaped to fit and to ensure perfectly sealed conditions
• EPDM tube: synthetic fiber knit reinforcement: heat-, ozone- and chemical coolant-resistant EPDM cover
• Meets requirements of SAE 20R4, class D2 and DIN 73411, class A (except for tolerances)
• Temperature Range: -40 Deg. F to +257 Deg. F (-40 Deg. C to +125 Deg. C)
• Note: Gates recommends replacing hose clamps each time a new coolant hose is installed
• Caution: Do not use for fuel or oil transfer applications

Dayco idler/tensioner pulleys are built with smoother surfaces and tighter dimensional tolerances, which translates to less vibration and longer belt life. In addition to stamped, forged steel and powdered metal pulleys, Dayco also designs ultra-strong plastic pulleys with specially formulated glass-filled polymers that resist wear and tear. Premium lubricated ball bearings and double high temperature seals ensure peak bearing performance, the most critical element of a pulley’s service life.

Product Features:

• Designed for the majority of automotive vehicle applications on the road today
• High-quality materials help resist wear and improve belt life
• Features premium lubricated bearings to extend service life
• Meets or exceeds OE quality

Dayco idler/tensioner pulleys are built with smoother surfaces and tighter dimensional tolerances, which translates to less vibration and longer belt life. In addition to stamped, forged steel and powdered metal pulleys, Dayco also designs ultra-strong pl

Product Features:

• Designed for the majority of automotive vehicle applications on the road today
• High-quality materials help resist wear and improve belt life
• Features premium lubricated bearings to extend service life
• Meets or exceeds OE quality

The Dayco curved radiator hose features knitted reinforcement, a protective sleeve and a synthetic EPDM rubber construction for high-strength performance, protection against abrasion and resistance to oil, mud, salt, road debris, ozone and coolants. It can also withstand temperature variations of -40 Deg. F (-40 Deg. C) to +257 Deg. F (+125 Deg. C). The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose.

Product Features:

• Meets SAE J20R4, Class D-1 requirements
• Meets Type EC electro-chemical requirements as specified in SAE J1684, which prevents inner tube deterioration caused by the build-up of static electric charges
• Provides excellent protection against external elements

Gates Molded Coolant Hose is manufactured to fit specific applications. Similar to OEM specifications. Approved for marine applications.

Product Features:

• Specifically-engineered materials resist collapse under vacuum
• Engineered to resist electrochemical degradation, the leading cause of hose failure
• Pre-shaped to fit and to ensure perfectly sealed conditions
• EPDM tube: synthetic fiber knit reinforcement: heat-, ozone- and chemical coolant-resistant EPDM cover
• Meets requirements of SAE 20R4, class D2 and DIN 73411, class A (except for tolerances)
• Temperature Range: -40 Deg. F to +257 Deg. F (-40 Deg. C to +125 Deg. C)
• Note: Gates recommends replacing hose clamps each time a new coolant hose is installed
• Caution: Do not use for fuel or oil transfer applications

Modular coolant hoses are on many of today’s vehicles and are much more complex than the standard molded hoses of the past. Modular coolant hoses are hose assemblies with one or more components built into the hose. Some examples of these components include hose branches, quick connectors, valves, sensors, bleeders and flow restrictors. Manufactured identical or equivalent to the OE hose, modular coolant hoses will keep your vehicle’s cooling system running properly and efficiently for years to come.

Product Features:

• Specifically-engineered materials resist collapse under vacuum
• Engineered to resist electrochemical degradation ┐ the leading cause of hose failure
• EPDM tube: synthetic fiber knit reinforcement, heat-, ozone- and chemical coolant-resistant EPDM cover
• Manufactured with OEM-exact hose components (quick connects, branch connectors/tees, sensors, etc.)
• Meets SAE 20R3 EC Class D1 under 25mm (1 in.) ID, SAE 20R4 EC Class D1 for 25mm (1 in.) ID and over
• Temperature Range: -40 Deg. F to +257 Deg. F (-40 Deg. C to +125 Deg. C)
• Note: Gates recommends replacing clamps each time a new coolant hose is installed
• Caution: Do not use for fuel or oil transfer applications

Specifically designed to carry the heated coolant from the engine block to the heater core under the dashboard and return it to the engine, this Dayco Standard Heater Hose is constructed using all EPDM compounds and spiral reinforcement for high burst strength and excellent heat resistance. Made for general service on light trucks and passenger cars, this hose is similar to SAE 20R3, Class D-2 and has a temperature rating of -40 Degree F (-40 Degree C) to +257 Degree F (+125 Degree C). This Dayco Standard Heater Hose is compatible with all common coolant and coolant additives. Note: This hose is NOT suitable for fuel or oil transfer.

Product Features:

• Specifically designed to be compatible with all common coolants and coolant additives
• Constructed using all EPDM compounds and spiral reinforcements
• Similar to SAE 20R3, Class D-2
• Has a high burst strength and excellent heat resistance of -40 Degree F (-40 Degree C) to +257 Degree F (+125 Degree C)
• PLEASE NOTE: Item is sold and priced by the foot. See store for details.

Gates Small I.D. Molded Coolant Hose is factory-molded, OEM style hose to fit today’s smaller, tighter-fitting engine compartments. Can be used for coolant, water and air applications. Approved for marine applications.

Product Features:

• Has all the quality features of Gates molded coolant hose and similar to OEM specifications
• Engineered to resist electrochemical degradation ┐ the leading cause of hose failure
• EPDM tube, synthetic fiber knit reinforcement, EPDM cover
• Meets SAE 20R3 Type EC Class D-1 and D-2 specifications
• Temperature Range: -40 Deg. F to 275 Deg. F (-40 Deg. C -135 Deg. C)
• Note: Gates recommends replacing hose clamps each time a new coolant hose is installed
• Caution: Do not use for fuel or oil transfer applications

Premium hose constructed for long service life.

Product Features:

• Good resistance to high temperatures for extended periods of time, which prolongs service life
• Meets SAE 20R3 Standard Wall Class D-2 requirements
• Temperature Range: -40 Deg. F to +257 Deg. F (-40 Deg. C to +125 Deg. C)
• CAUTION: Do not use for fuel or oil transfer applications
• CAUTION: Do not use for fuel or oil transfer applications
• PLEASE NOTE: Item is priced and sold by the foot. See store for details.

Premium hose constructed for long service life.

Product Features:

• Good resistance to high temperatures for extended periods of time, which prolongs service life
• Meets SAE 20R3 Standard Wall Class D-2 requirements
• Temperature Range: -40 Deg. F to +257 Deg. F (-40 Deg. C to +125 Deg. C)
• CAUTION: Do not use for fuel or oil transfer applications
• CAUTION: Do not use for fuel or oil transfer applications
• PLEASE NOTE: Item is priced and sold by the foot. See store for details.

Providing reliable service in applications requiring molded hoses in small diameters, the Dayco small I.D. heater hose is designed to replace OEM coolant hoses. Made with the same bends and routing as the original assembly, this molded hose is meant to fit the vehicle precisely. The knitted reinforcement and synthetic EPDM construction provide high-strength performance and resistance to detrimental environmental elements, coolants and temperature variations of -40°F (-40°C) to +257°F (+125°C) and the “quick connect” end allows for fast, convenient installation.

Product Features:

• Meets the requirements of SAE J20R3, Class D-1
• Designed to meet Type EC electro-chemical requirements as specified in SAE J1684, which prevents inner tube deterioration caused by the build-up of static electric charges
• Engineered as an OEM replacement
• The knitted polyester reinforcement provides high burst strength and resists degradation from temperature extremes and moisture

Gates is a global leader in Original Equipment (OE) System Design. With a full line of tensioners globally, you can count on Gates to supply premium quality DriveAlign Automatic Belt Tensioners you can depend on.

Product Features:

• Comprehensive line includes parts to fit cars, vans, SUVs and light trucks, domestic and import (European and Asian)
• Manufactured using the same or improved technology and quality materials as the Original Equipment Manufacturer (OEM) part, assuring a factory match
• Patented labyrinth seal protects internal components to meet or exceed OE life expectancy requirements
• Patented vibration-damping system absorbs extreme vibration to improve tensioner, as well as belt and accessory, life
• Torsional round spring design provides reliability as well as consistent tension
• Comprehensive line includes parts to fit cars, vans, SUV’s and light/heavy-duty trucks.

This Litens tensioner is manufactured by the Original Equipment (O.E.) supplier of this popular General Motors tensioner. This “O.E. Exact”* part for the aftermarket meets all original equipment form, fit, and function specifications. (*O.E. Exact – Original Equipment manufacturers prohibits the use of their part number or logo on parts sold to other customers. Therefore, the Litens aftermarket part may have minor cosmetic differences but still be exact in performance and design.) Note: The dust shield protecting the bearing has been upgraded from the original design. Choosing The Correct Replacement Part: Both the original equipment and Litens aftermarket tensioner use a round spring versus a flat spring and are marked “Made in Canada”. This tensioner is supplied with a new OE style mounting bolt. Litens is the world’s largest supplier of original equipment (O.E.) power transmission products. At Litens, we design systems that are more efficient, resulting in tangible fuel economy/emissions benefits. Litens holds over 2000 patents and continues to respond to the ever-changing automotive industry by investing heavily in new technology, facilities, and people. 90% of our line is made of products coming from the OE manufacturer, which makes the Litens Tensioning Products portfolio the purest OE tensioning line in the North American aftermarket.

The Dayco automatic belt tensioner features Dayco’s original, patented flat spring design to provide less operating range variation. It reduces the risk of premature accessory bearing failure due to high tension and lessens the risk of belt noise and slip

Product Features:

• Endures the toughest conditions while promoting quieter performance and longer life
• Features a steel pivot tube on specific designs for enhanced stability
• Built to outperform and outlast competitive OE parts
• This tensioner includes the required hardware for proper installation

The Dayco automatic belt tensioner features Dayco’s original, patented flat spring design to provide less operating range variation. It reduces the risk of premature accessory bearing failure due to high tension and lessens the risk of belt noise and slippage – or poor performance caused by low tension. A PTFE string wound within the spring resists abrasion and dampens noise. Dayco’s tensioner is also designed with a heavy-duty cast aluminum spring case and arm, which helps resist cracking and fatigue and offers additional strength, lessening the risk of distortion. Additional premium thermoplastic rubber spring slot plugs and rubber O-ring seals help keep contaminants out and zinc coated mounting bolts resist rust.

Product Features:

• Endures the toughest conditions while promoting quieter performance and longer life
• Features a steel pivot tube on specific designs for enhanced stability
• Built to outperform and outlast competitive OE parts

Litens was the Original Equipment supplier (O.E.) of this part and offers this “O.E. Exact”* part for the aftermarket. This popular tensioner designed for General Motors vehicles, looks, fits, and performs like the original part being replaced. Unlike many Non-O.E. aftermarket tensioner suppliers, the Litens part maintains the original equipment steel pulley and internal damping feature for optimal performance and life. Installation Tip: Note the Litens aftermarket tensioner maintains the inset square wrench “lift feature” on the tensioner face to facilitate belt tension release during installation. This lift-feature makes installation easier on the assembly line or in the garage. *OE Exact – Original Equipment manufacturers prohibits the use of their part number or logo on parts sold to other customers. Therefore, the Litens integrated bolt/washer versus 2 separate components. Choosing The Correct Replacement Part: Both the original equipment and Litens aftermarket tensioner use a round spring versus a flat spring. Litens is the world’s largest supplier of original equipment (O.E.) power transmission products. At Litens, we design systems that are more efficient, resulting in tangible fuel economy/emissions benefits. Litens holds over 2000 patents and continues to respond to the ever-changing automotive industry by investing heavily in new technology, facilities, and people. 90% of our line is made of products coming from the OE manufacturer, which makes the Litens Tensioning Products portfolio the purest OE tensioning line in the North American aftermarket.