2004 Mini Cooper Exhaust Parts

Designed, tested and validated for assured compliance to meet CARB standards, Walker® CalCat® Universal Catalytic Converters are available for OBDII (1996 and newer) and non-OBD (1995 and older) vehicles.

Product Features:

• CARB COMPLIANT — For use on OBDII vehicles, 1996 and newer and non-OBD 1995 and older. Legal for sale in CA, CO, NY & other states requiring CARB-compliant replacement converters. Consult your state’s aftermarket converter regulations.
• SUPERIOR TECHNOLOGY — Optimal high technology washcoat formulated to deliver superior performance (as compared to EPA-compliant converters)
• CONSISTENT PERFORMANCE — Utilizes a precise OE-style coating process to apply catalyst material to the substrate, providing consistent performance for assured emissions compliance
• DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
• FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
• BUY WITH CONFIDENCE — Backed by Walker’s 50,000-mile/80,000-kilometer emissions and structural integrity warranty

Designed, tested and validated for assured compliance to meet CARB standards, Walker CalCat Universal Catalytic Converters are available for OBDII (1996 and newer) and non-OBD (1995 and older) vehicles.

Product Features:

• CARB COMPLIANT — For use on OBDII vehicles, 1996 and newer and non-OBD 1995 and older. Legal for sale in CA, CO, NY & other states requiring CARB-compliant replacement converters. Consult your state’s aftermarket converter regulations.
• SUPERIOR TECHNOLOGY — Optimal high technology washcoat formulated to deliver superior performance (as compared to EPA-compliant converters)
• CONSISTENT PERFORMANCE — Utilizes a precise OE-style coating process to apply catalyst material to the substrate, providing consistent performance for assured emissions compliance
• DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
• FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation

Exhaust Manifold Gasket

Whether you are a professional technician or a skilled do-it-yourselfer, you need easy access to Victor Reinz quality at every level of the engine all in one box and without any surprises. Protective packaging, informative labels, and state-of-the art electronic cataloging, ensure you receive precisely the gaskets and seals needed for a successful, long-lasting repair.

Product Features:

• Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
• Able to withstand temperatures of up to 1400 degrees F.
• Durable against wear and tear between manifolds and cylinder heads.
• Ensures an effective seal as manifold flanges warp in extreme conditions.

Walker® provides the hardware and accessories to help finish the job faster and easier. Walker® is a “one-stop” convenience, offering complete engine-to-tailpipe coverage of replacement emissions control systems and components for popular domestic, import

Product Features:

• Offered in a variety of styles and sizes for your installation needs
• Ensures proper exhaust installation
• Designed to work seamlessly with Walker aftermarket replacement parts
• Constructed from durable and robust material for long life
• Universal fit for installation flexibility

Muffler Strap

The MagnaFlow 2002-2008 Mini Cooper Touring Series Cat-Back Performance Exhaust System 15741 is the perfect partner for your 1.6L 2002-2008 Mini Cooper to take on a grand tour or a weekend cruise thanks to the powerful, resonant exhaust note and dyno-proven performance it brings to the table. This durable, corrosion resistant stainless steel exhaust kit is engineered to conquer the miles with ease while enhancing your driving experience with Moderate exterior and Mild interior sound levels generated through its fast-flowing, mandrel bent 2.25in. main piping and 2 Straight-Through muffler that terminate in a Single Straight Passenger Side Rear exit with 4in. Polished Welded-On Single Wall Straight Cut Cut Edge tips. 15741 features a cat-back layout design to replace your import’s stock exhaust components from the catalytic converter on back. This Mini Cooper exhaust system is compatible with 2002-2008 engines. The use of extensive 3D scans made during the development process has resulted in an easy-to-install, direct-fit design that fits your Mini Cooper like a glove. 15741 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s limited lifetime construction warranty.

Product Features:

• Mandrel bent tubing
• 409 Stainless Steel Construction
• Increased Horsepower and Torque

The Mach Force XP cat-back exhaust system produces 11 hp and 10 lbs./ft. of torque. constructed from 2.75 in. mandrel bent 304 hand brushed stainless steel and utilizes a unique crossover pipe that helps to equalize exhaust pressure and tunes the exhaust pulse. Comes with dual 3.5 in. polished 304 stainless steel tips and muffler to build a mellow yet powerful sound. Engineered and manufactured in our Corona Ca manufacturing facility. All systems use factory mounting locations providing stability and hassle-free installation. High quality band clamps are used for a complete 360 deg. sealing surface. A free flowing muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque. The crossover balance tube equalizes and evenly distributes exhaust pulses traveling through the exhaust system. This not only creates more efficient flow and better performance it also reduces sound decibels ultimately minimizing exhaust drone.

Product Features:

• 2.5 in. Dia. 409 Stainless Steel
• 100% Hand TIG Welded
• Factory Hanger Locations
• 50 State Legal

This MACH Force-Xp Cat-Back exhaust system is constructed of 3″ mandrel-bent stainless steel tubing and comes complete with free-flowing high temp black powder-coated muffler, OE style bayonet hangers, band clamps and necessary hardware for a hassle-free installation. The smooth curves and increased diameter of this exhaust system helps remove restriction and keeps exhaust gas flowing smoothly for increased horsepower and torque. Hi-Tuck: This exhaust system is finished off with a Hi-Tuck that is developed to give you extra clearance during extreme angle climbs or descents. Installation is a Snap: This MACH Force-Xp uses all factory mounting locations providing stability and a hassle-free installation. Leak-Free Seal: High quality OE-style flange and premium band clamps are used for a complete 360-degree sealing surface eliminating leak paths. Aggressive Sound: A free-flowing stainless steel high temp black powder-coated 22″ length muffler is used to absorb high pitch tones producing a powerful sound and unleashing all available horsepower and torque. Perfect Fit: OE-style bayonet hangers are used to maintain a stable pipe location during high vibration and high heat conditions. The bayonet tip holds the hanger bushing in place for an OE-style fit that does not change with time.

Product Features:

• Mandrel Bent Stainless Steel Tubing
• Free Flowing Muffler
• Smooth Curves
• Hassle Free Installation

This BRExhaust muffler assembly is engineered to provide OE-style performance and maintain a factory-like sound. The direct-fit configuration allows for easy, bolt-on installation with no modifications required. The component is designed to offer corrosion protection in addition to optimal noise reduction and low backpressure. Built from 16-gauge steel tubing and fully aluminized, these mufflers feature a OE-style direct fit for your import or domestic¿while the interior design of the muffler box ensures quiet performance.

Product Features:

• Aluminized steel construction for maximum durability
• Constructed to reduce flex and withstand vehicle vibration
• Easy installation and perfect fitment
• Thicker hangers for added strength
• External drain hole extends muffler life by allowing moisture to escape
• Uniform flow holes provide even distribution of exhaust flow through box interior

Combining industry-leading coverage with a direct fit OE-style replacement, Walker® Quiet-Flow® muffler assemblies deliver a precision fit, superior flow and OE-style sound. Quiet-Flow muffler assemblies are available for domestic and foreign vehicles.

Product Features:

• EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn’t require specialized fabrication and/or welding
• RESISTS CORROSION — Internal drainage system helps reduce moisture collection
• BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
• PREMIUM ACOUSTIC CONTROL — OE-style louvered tubes lower noise levels while OE-style domed heads help reduce radiated noise for premium factory-style sound quality compared to straight perforated tubes
• DESIGN VALIDATED — Acoustic and flow tested for quality OE-style sound you can count on

Exhaust Clamp

Sourcing mounting parts from the manufacturer that designs and makes the exhaust system is the only way to guarantee the perfect fit. That’s why, whilst developing the exhaust system, BRExhaust also develops the installation hardware to the same standards.

Product Features:

• whilst developing the exhaust system
• BRExhaust also develops the installation hardware to the same standards.
• Manufactured from quality materials to ensure maximum durability
• Proper fit and functionality to finish your install
• Perfect, gas-tight performance
• Exhaust accessory that facilitates a complete installation process.
• Built to OEM specifications

Exhaust Clamp

Turbo Gasket

Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:

• AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
• HEAT RESISTANT — Designed to resist heat for long-lasting performance
• PREMIUM MATERIALS — Made from high-quality materials for durability and long life
• ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
• REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
• EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
• BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade

Keep the check engine light off with MagnaFlow OEM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 49351. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. This direct-fit catalytic converter is designed specifically for the 2002-2008 Mini Cooper and interchanges with OE parts 18 40 7 533 402 and 18 40 7 539 134, among others. Avoid potential exhaust leaks by using the included gaskets to get a proper seal. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:

• Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
• Simplifies installation with essential gaskets and hardware being included in the box.
• Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.

Keep the check engine light off with MagnaFlow California Grade CARB Compliant Direct-Fit Catalytic Converter 452859. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. This direct-fit catalytic converter is designed specifically for the 2005-2006 Mini Cooper and interchanges with OE parts 18 40 7 533 402 and 18 40 7 539 134, among others. Avoid potential exhaust leaks by using the included gaskets to get a proper seal. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:

• Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
• Simplifies installation with essential gaskets and hardware being included in the box.
• Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.

With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:

• Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.

Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Unsurpassed quality you can trust
• Validated for fit, form, and function

BRExhaust replacement exhaust brackets make repairs easy. Each gasket has been engineered to according to OE standards to ensure a gas-tight connection and precise fitment. Utilizing the OE specifications also makes installation easy.

Product Features:

• Designed to facilitate hassle-free exhaust repair
• Precise fitment
• Manufactured from quality materials to ensure maximum durability
• Designed for a leak free connection
• OE structure and design
• Built to OEM specifications
• Secure gas-tight connection

Exhaust Hanger

Exhaust Hanger

Exhaust Hanger