2004 Ford F-550 Super Duty Exhaust Gas Recirculation (EGR) Parts

This EGR pressure feedback hose is designed to match the fit and function of the original hose on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Direct replacement – this EGR pressure feedback hose is designed to match the fit and function of the original hose on specified vehicles
• Restores functionality – reliable replacement for an original hose that has failed due to pressure, heat and cracking
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

Specially formulated silicone rubber. High temperature resistance assures long service life in harsh environments.

Product Features:

• Extremely flexible and torsion-resistant
• Also used to transfer air, water, and coolant for exhaust gas recirculation
• Orange color for easy identification
• Convenient 6-ft. lengths in self-service, reusable, recyclable package that can be displayed on pegboard
• Meets SAE J200 M2GE 705 Z1 (60-70 Shore A)
• Temperature range -67 degrees F to +350 degrees F (-55 degrees C to 177 degrees C)

Tight seals are essential to proper EGR cooler operation. This EGR cooler gasket kit contains all the gaskets and seals required to ensure a solid repair. Made of quality materials, this kit is a direct replacement for original equipment parts.

Product Features:

• Direct replacement – this exhaust gas recirculation (EGR) gasket kit matches the original equipment gaskets for this vehicle application
• Durable construction – the components in this EGR cooler gasket kit are made of quality materials for a secure fit and excellent durability
• Convenient solution – the gaskets in this kit should be replaced whenever repairs are performed on the EGR cooler, intake manifold or oil cooler
• Quality tested – this part has undergone try-on and material testing to ensure a quality fit and long service life

The original EGR cooler for certain vehicles features a fin design that is prone to clogging. Dorman’s OE FIX EGR cooler modifies the OE design by using spiral tubes that are optimized to cool exhaust gas efficiently and reduce clogging.

Product Features:

• Improved reliability – this replacement EGR cooler features a spiral tube design, reducing clogging experienced with the original manufacturer’s design
• Superior durability – precision-engineered using welded stainless steel for long service life
• Rigorously tested – heat transfer testing, burst testing and vehicle try-on testing ensures fit and reliability
• Hardware included – all necessary O-rings, gaskets, and application-specific hardware included

This EGR cooler hose is designed to match the fit and function of the original hose on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Direct replacement – this EGR cooler hose is designed to match the fit and function of the original hose on specified vehicles
• Restores functionality – reliable replacement for an original hose that has failed due to heat or vibration
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

This EGR cooler has been engineered to match the fit and function of the original EGR cooler on specific vehicle years, makes and models. It has undergone rigorous testing and OEM benchmarking to ensure reliability.

Product Features:

• Direct replacement – this EGR cooler is made to match the fit and function of the original part on specific applications
• Rigorously tested – heat transfer testing, burst testing and vehicle try-on testing ensures fit and reliability
• Durable construction – this part is made from quality materials to ensure reliable performance and a long service life
• Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Our EGR valves are designed to match the vehicle specific exhaust gas flow rate as designed by the engine manufacturer to provide clean tail pipe emissions.
• Feedback EGR valves and pressure sensors contain a robust circuit board design which increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.

No Core Charge! No Core Exchange!: aFe Power is proud to introduce the round body direct replacement EGR Cooler for 2003-2004 V8-6.0L (td) Ford Power Stroke trucks. This EGR Cooler is a 100% new unit, not remanufactured. The cooler utilizes a thicker wall to extend life and resist failure. The unit is TIG welded and pressure tested at the factory. aFe simplifies the buying experience by not requiring a core charge nor a core exchange fee. New Construction: aFe EGR coolers are constructed from new stainless steel components. All connections are welded not brazed, for reliability. Direct-Flow Design: Thicker wall tubes resist clogging, resulting in extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OE unit. Emissions Disclaimer: This product does not require a CARB EO#.

Product Features:

• Improved Direct-Flow Design Prevents Failures
• All New Construction; Not A Repaired/Refurbished Unit
• All Connections Are Welded Not Brazed
• Pressure Tested

Fel-Pro gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Our EGR valves are designed to match the vehicle specific exhaust gas flow rate as designed by the engine manufacturer to provide clean tail pipe emissions.
• Feedback EGR valves and pressure sensors contain a robust circuit board design which increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.

This complete gasket and hardware kit includes all the necessary components for the installation of the Exhaust Gas Recirculation (EGR) Cooler.

Product Features:

• Includes intake manifold gaskets and installation hardware
• Includes OE coolant hose
• Direct fit OE replacement

Fel-Pro gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:

• Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.

Fel-Pro gaskets are specifically designed for the repair environment to deliver a reliable seal on even the most troublesome applications. Designed for imperfect sealing surfaces and manufactured with proprietary materials, you can count on Fel-Pro for innovative sealing solutions for the real-world repair environment.

Product Features:

• Meets or exceeds all original equipment specifications
• Application specific design to ensure a perfect fit
• Engineered for the sealing repair environment
• Validated for fit, form and function
• Unsurpassed quality you can trust

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Our EGR valves are designed to match the vehicle specific exhaust gas flow rate as designed by the engine manufacturer to provide clean tail pipe emissions.
• Feedback EGR valves and pressure sensors contain a robust circuit board design which increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.

The only parts recommended by Ford Motor Company for Ford, Lincoln, and Mercury vehicles.

Product Features:

• DPFE (Differential Pressure Feedback Electronic) Sensors are an integral part of the EGR (Exhaust Gas Recirculation) System.
• DPFE Sensors provide information to the Power-train Control Module (PCM) telling it how much exhaust gas is flowing through the system.
• The PCM uses this information to control the EGR Valve and other factors to optimize engine performance and emissions performance.
• Motorcraft DPFE Sensors meet stringent Ford specifications to help ensure optimum performance and durability.
• Designed for long service life under harsh under-hood conditions.
• Designed and calibrated as an integral part of the overall emissions system.
• Works in harmony with other components to help provide optimum drivability, performance and fuel economy.

Building upon a foundation of premium full-line products established under NGK ignition and oxygen sensor products, NTK’s expansion to technical sensors is part of our ongoing commitment to streamline product types and increase coverage under one premium brand NTK, The Sensor Specialist. With over 80 years of automotive expertise, NGK’s family of automotive products are driven by extreme dedication to innovation, performance and quality. is the only OE supplier with a full line of technical sensors in the aftermarket for import and domestic vehicles. Drawing from OE experience, sensors undergo extreme testing conditions that include thermal shock, vibration and OBD verification. sensors are manufactured to ensure a quality that meets or exceeds OE specifications. As new vehicles incorporate connected and automated technologies, trust The Sensor Specialist for full-line market support and OE application technology.

Product Features:

• The Exhaust Gas Recirculation (EGR) Pressure sensor detects exhaust gas flow through the EGR passage.
• NTK’s EGR Pressure Sensors are manufactured to operational performance standards to meet or exceed OE fit, form and function to ensure proper monitoring and adjustments to the ignition and injector performance.

Pressure sensors are used within several operating systems on the vehicle. Subjects in this category measure the pressure of both liquid and air to include air in a positive pressure and negative pressure range. Pressure sensors report out as the result of an electrical device called a strain gauge which produces an analog or digital signal output dependent on the needs of the circuit. Pressures may be very low such as barometric pressure, or extremely high such as in a high-pressure fuel injection system.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

EGR PRESSURE SENSOR

Carquest Premium exhaust gas recirculation (EGR) valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Our Carquest Premium EGR valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium EGR valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium EGR valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

Carquest Premium exhaust gas recirculation (EGR) valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Our Carquest Premium EGR valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium EGR valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium EGR valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

An essential part of the emissions system, the EGR valve recirculates exhaust gasses to be reburned which reduces combustion temperatures resulting in a reduction of oxides of nitrogen emissions. Failure of this component can result in check engine light and increased emissions. New EGR valve is manufactured to meet or exceed OE performance specifications.

Product Features:

• Original equipment fit, form and function
• Manufactured to meet or exceed OE performance specifications
• Includes new O-rings made of premium high-temperature OE materials
• Includes gasket to ensure proper sealing between EGR valve and intake manifold

An essential part of the emissions system, the EGR valve recirculates exhaust gases to be reburned which reduces combustion temperatures resulting in a reduction of oxides of nitrogen emissions. Failure of this component can result in check engine light and increased emissions. This cost-effective replacement EGR valve is remanufactured to meet or exceed OE performance specifications.

Product Features:

• Original equipment fit, form and function
• Remanufactured to meet or exceed OE performance specifications
• Includes new O-rings made of premium high-temperature OE materials
• Includes gasket to ensure proper sealing between EGR valve and intake manifold

Carquest Premium exhaust gas recirculation (EGR) valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Our Carquest Premium EGR valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium EGR valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium EGR valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

Delphi’s history is one of OE heritage and quality. Our global technical requirements include design specifications and validation testing based on over 100 years of OE experience. Our material selections, material thickness, and material types are built from OE specifications to exceed aftermarket expectations. We put in place strict manufacturing processes to ensure quality control in every part we make. Delphi’s pioneering spirit delivers innovative solutions designed to support the aftermarket in servicing the vehicles of today, and tomorrow.

Product Features:

• No spacers or washers are required and they come with gaskets for an exact fit, saving time and labor
• All parts used in the manufacture process are Delphi validated, tested and matched to the vehicle application, and manufactured in a Delphi ISO certified facility
• Delphi’s OE line of EGR valves provides accurate exhaust flow and emission control
• Available in port, back pressure, and linear configurations to cover many engine applications
• Designed and built using high-temperature and corrosion-resistant materials that perform exceptionally under all engine environments
• Each valve and seat is precision machined, helping to maintain long-term stability and performance
• No audible regulator noise

Delphi’s history is one of OE heritage and quality. Our global technical requirements include design specifications and validation testing based on over 100 years of OE experience. Our material selections, material thickness, and material types are built from OE specifications to exceed aftermarket expectations. We put in place strict manufacturing processes to ensure quality control in every part we make. Delphi’s pioneering spirit delivers innovative solutions designed to support the aftermarket in servicing the vehicles of today, and tomorrow.

Product Features:

• No spacers or washers are required and they come with gaskets for an exact fit, saving time and labor
• All parts used in the manufacture process are Delphi validated, tested and matched to the vehicle application, and manufactured in a Delphi ISO certified facility
• Delphi’s OE line of EGR valves provides accurate exhaust flow and emission control
• Available in port, back pressure, and linear configurations to cover many engine applications
• Designed and built using high-temperature and corrosion-resistant materials that perform exceptionally under all engine environments
• Each valve and seat is precision machined, helping to maintain long-term stability and performance
• No audible regulator noise

This EGR valve is designed to match the fit and function of the original valve on specified vehicles. Made of quality materials, it is engineered for reliable performance and durability.

Product Features:

• Direct replacement – this EGR valve is designed to match the fit and function of the original valve on specified vehicles
• Ideal solution – this valve is engineered to withstand extreme heat and carbon buildup, and is a reliable replacement for a failed original EGR valve
• Durable construction – made from quality components to ensure reliable performance and long service life
• Quality assured – backed by a team of product engineers based in the United States