2004 Ford Explorer Exhaust Parts

Essential Exhaust Parts for 2004 Ford Explorers

BRExhaust – Exhaust Clamp (Part No.250-058)

Exhaust Clamp

from

$6.49
Sourcing mounting parts from the manufacturer that designs and makes the exhaust system is the only way to guarantee the perfect fit. That’s why, whilst developing the exhaust system, BRExhaust also develops the installation hardware to the same standards.

Product Features:
  • whilst developing the exhaust system
  • BRExhaust also develops the installation hardware to the same standards.
  • Manufactured from quality materials to ensure maximum durability
  • Proper fit and functionality to finish your install
  • Perfect, gas-tight performance
  • Exhaust accessory that facilitates a complete installation process.
  • Built to OEM specifications
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Walker – Exhaust System Hanger (Part No.36379)

Exhaust System Hanger

from

$21.79
Complete your exhaust repair with Walker exhaust hangers. Designed with OE-style features to support undercar exhaust components, Walker hangers are manufactured from durable and robust material for long service life.

Product Features:
  • KEEPS EXHAUST PARTS IN PLACE — Designed to support undercar exhaust components
  • OE DESIGN — Designed with OE-style features for easy installation
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS — Made from quality steel for durability and long life
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Dorman – Exhaust Flange Stud (Part No.H10141026135DOR)

Exhaust Flange Stud

from

$13.47
Exhaust Flange Stud

Walker – Intermediate Pipe Aluminized 63" (Part No.56272)

Intermediate Pipe Aluminized 63"

from

$117.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Exhaust Pipe 2.625" Inlet (ID) 2.25" Outlet (OD) (Part No.51016)

Exhaust Pipe 2.625" Inlet (ID) 2.25" Outlet (OD)

from

$44.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03412)

Exhaust Manifold Hardware Kit

from

$36.49
Dorman’s Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles.
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Taylor Gaskets – Vibe-Lock Bolt (Part No.310001)

Vibe-Lock Bolt

from

$102.99
Vibe-Lock Bolt

Walker – Exhaust Tail Pipe 2.25" Inlet (OD) (Part No.54395)

Exhaust Tail Pipe 2.25" Inlet (OD)

from

$38.49
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Exhaust Tail Pipe 2.25" Inlet (OD) 2.25" Outlet (OD) (Part No.52274)

Exhaust Tail Pipe 2.25" Inlet (OD) 2.25" Outlet (OD)

from

$29.49
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
  • COMPATIBILITY — Ideal for weld or clamp installations
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Mahle – Cat. Converter Gaske (Part No.H4001356527MAH)

Cat. Converter Gaske

from

$14.32
Cat. Converter Gaske

Mahle – Turbo Gasket (Part No.B4020773113MAH)

Turbo Gasket

from

$14.03
Turbo Gasket

MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.16606)

Street Series Cat-Back Performance Exhaust System

from

$802.99
The MagnaFlow Street Series Cat-Back Performance Exhaust System 16606 brings out the personality of your SUV with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 2.5in. main piping and 1 Straight-Through mufflers ending in a Single Driver Side Rear exit with 4in. Polished Welded-On Double Wall Angle Cut Rolled Edge tips, this SUV exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other SUV’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 16606 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 16606 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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MagnaFlow – Street Series Cat-Back Performance Exhaust System (Part No.19274)

Street Series Cat-Back Performance Exhaust System

from

$1200.00
The MagnaFlow 2016-2019 Ford Explorer Street Series Cat-Back Performance Exhaust System brings out the personality of your 3.5L 2016-2019 Ford Explorer with our signature resonant, powerful engine tone and dyno-proven performance. Thanks to its fast-flowing, mandrel bent 2.5in. main piping and 3 Straight-Through mufflers ending in a Dual Split Rear exit with 4.5in. Polished Welded-On Double Wall Angle Cut Folded Edge tips, this Ford Explorer exhaust kit has the performance chops to match its sporty sound and appearance. Upgrade your ride to the next level with an exhaust that has the pipes to put other Ford Explorer’s to shame. With this system your vehicle will be producing Moderate exterior and Mild interior sound levels while leaving other cars and trucks feeling envious at every stoplight. Exhaust kit 19274 features a cat-back layout that replaces your ride’s stock exhaust components from near the catalytic converter on back. Extensive 3D scanning during development has resulted in a direct-fit design that you can easily install yourself. 19274 is produced using CNC precision robotic manufacturing techniques and is backed by MagnaFlow’s 1-year limited finish warranty and limited lifetime construction warranty.

Product Features:
  • Dyno-proven performance
  • Durable corrosion-resistant stainless steel construction
  • CNC precision robotic manufacturing techniques
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Felpro – Exhaust Pipe Flange Gasket (Part No.61061)

Exhaust Pipe Flange Gasket

from

$11.79
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Walker – Exhaust Pipe Flange Gasket (Part No.31658)

Exhaust Pipe Flange Gasket

from

$14.99
Complete your exhaust repair with Walker gaskets and flanges. Available in a variety of styles and sizes, they¿re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Felpro – EXHAUST FLANGE BOLT & SPRING KIT (Part No.ES 72142)

EXHAUST FLANGE BOLT & SPRING KIT

from

$18.29
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Validated for fit, form and function
  • Unsurpassed quality you can trust
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Dorman – Help – Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In. (Part No.03411)

Cap Screw-Hex Head-Grade 8- 1/2-13 x 2-1/2 In.

from

$16.29
Our Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles.
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
See More

Walker – Ultra EPA Universal Catalytic Converter 2" Inlet (ID) 2" Outlet (ID) (Part No.93236)

Ultra EPA Universal Catalytic Converter 2" Inlet (ID) 2" Outlet (ID)

from

$172.99
Designed to comply with EPA emissions requirements while delivering premium performance and durability with assured compliance, Walker Ultra Universal Catalytic Converters are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
  • FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
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Walker – Ultra EPA Universal Catalytic Converter 2.25" Inlet (ID) 2.25" Outlet (ID) (Part No.93262)

Ultra EPA Universal Catalytic Converter 2.25" Inlet (ID) 2.25" Outlet (ID)

from

$263.99
Designed to comply with EPA emissions requirements while delivering premium performance and durability with assured compliance, Walker Ultra Universal Catalytic Converters are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
  • FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
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Felpro – Exhaust Manifold Gasket Set (Part No.MS 97426)

Exhaust Manifold Gasket Set

from

$26.49
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • HANDLES EXTREME ENGINE CONDITIONS — Multi-layered steel construction (application-specific) resists blow-out from high-temperature exhaust gasses
  • PROPRIETARY COATING — Application-specific coating allows motion and makes it easier to remove for engine maintenance
  • DESIGNED FOR IMPERFECT SEALING SURFACES — Engineered and manufactured specifically for the repair environment to help seal imperfect sealing surfaces
  • ENGINEERING EXPERTISE — Parts are designed, reviewed, validated and approved by Fel-Pro engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EVERY PART FOR THE REPAIR — Fel-Pro exhaust manifold gasket sets include every part needed for the repair unless otherwise noted
  • EVERY PART FOR THE REPAIR — Fel-Pro exhaust manifold gasket sets include every part needed for the repair unless otherwise noted
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Felpro – Exhaust Manifold Gasket Set (Part No.MS 97406)

Exhaust Manifold Gasket Set

from

$17.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
  • Contains all gaskets and seals to remove and replace exhaust manifold
  • Contains all gaskets and seals to remove and replace exhaust manifold
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Dorman – Exhaust Flange Stud (Part No.H10141184759DOR)

Exhaust Flange Stud

from

$15.73
Exhaust Flange Stud

JBA Performance – 1674S-1JT 1 1/2" Header Shorty Stainless Steel 97-11 Ranger/Explorer 4.0L SOHC Titanium Ceramic (Part No.1674S-1JT)

1674S-1JT 1 1/2" Header Shorty Stainless Steel 97-11 Ranger/Explorer 4.0L SOHC Titanium Ceramic

from

$727.99
JBA shorty headers are one of the best performance upgrades available for any application. Hot Rodmagazine rated headers as one of the top 10 power parts installed on a vehicle. JBA shorty headers aresignificantly less restrictive than the stock manifol

Product Features:
  • JBA Performance Exhaust 1674S-1JT 1 1/2″ Header Shorty Stainless Steel 97-11 Ranger/Explorer 4.0L SOHC Titanium Ceramic
  • Mandrel bent stainless steel tube
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-379)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$99.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles.
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance.
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Exhaust Manifold (Part No.H1000683529DOR)

Exhaust Manifold

from

$186.82
Exhaust Manifold

Walker – Sound Solution Muffler (Part No.18692)

Sound Solution Muffler

from

$64.99
Sound Solution mufflers are engineered with 100% aluminized steel for longer service life compared to low carbon steel. These mufflers have mechanical interior joints for durability, And spun-locked heads for resistance to rupture from backfires. Sound Solution mufflers are available in a universal fitment style, with both quality appearance And favorable acoustics.
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Walker – SoundFX Direct Fit Exhaust Muffler 2" Inlet (ID) 2" Outlet (ID) (Part No.18224)

SoundFX Direct Fit Exhaust Muffler 2" Inlet (ID) 2" Outlet (ID)

from

$90.99
Featuring 100% aluminized steel for longer service life compared to low-carbon steel, Walker SoundFX direct-fit mufflers deliver quality appearance and favorable acoustics while mechanical interior joints and spun-locked heads provide durability.

Product Features:
  • RESISTS CORROSION — Aluminized steel construction and internal drainage system helps reduce corrosion
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation that doesn’t require specialized fabrication and/or welding
  • FACTORY SOUND — Louvered tubes help reduce radiated noise for factory-style sound quality compared to straight perforated tubes
  • GET MORE MILES FROM YOUR MUFFLER — Designed and tested to extend muffler life
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BRExhaust – Direct-Fit Premium Muffler Assembly (Part No.100-7238)

Direct-Fit Premium Muffler Assembly

from

$172.99
This BRExhaust muffler assembly is constructed by one of the leading aftermarket suppliers to provide OE-style performance and maintain a factory-like sound. The direct-fit configuration allows for easy, bolt-on installation with no modifications required. The component is designed to offer corrosion protection in addition to optimal noise reduction and low backpressure. Built from 16-gauge steel tubing and fully aluminized, these mufflers feature an OE-style direct fit configuration compatible with your import or domestic vehicle¿while the interior design of the muffler box ensures quiet performance.
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Upgrade your 2004 Ford Explorer with Top-Quality Exhaust Parts

When it comes to maintaining or upgrading your 2004 Ford Explorer, nothing is more important than using high-quality OEM or aftermarket parts that you can trust. Whether you’re repairing damage to your Ford or enhancing its overall performance, Exhaust Parts are key to keeping your Explorer functioning at its best. At Advance Auto Parts, we offer a wide selection of 64 Exhaust Parts for the 2004 Ford Explorer, designed to meet your needs without breaking the bank. From Exhaust Hanger replacements to Exhaust Pipes upgrades, we’ve got you covered with parts that fit your vehicle perfectly and ensure long-lasting performance.

Affordable Prices and Wide Selection

Shopping for Exhaust Parts for any vehicle can be a hassle, especially if you’re on a budget. But with Advance Auto Parts, you can find high-quality Exhaust Parts for your 2004 Ford Explorer at great prices. Our Exhaust Parts inventory for this model ranges from just $2.49 to $1,748.99, with an average price of $275.68. Our 64 Exhaust Parts in stock come from 11 trusted brands, so you’re sure to find the right part for your 2004 Ford Explorer without overspending.

Top Brands and High Customer Satisfaction

Advance Auto Parts takes pride in offering only the best brands in the automotive industry. For your 2004 Ford Explorer, we stock popular OEM and aftermarket Exhaust Parts from top names like FELPRO, Dorman, Walker, and more. FELPRO Exhaust Parts start at just $9.49 and boast an impressive 5 stars average rating from customers. Dorman and Walker also bring quality to the table, with Exhaust Parts available starting at $2.49, and at an average 4 stars rating. With 2,068 customer reviews and counting, our 2004 Ford Explorer Exhaust Parts have a strong track record of reliability, ensuring you can trust your purchase.

Explore Related Parts and More

While you’re here, don’t forget to check out other essential categories that go hand in hand with Exhaust Part upgrades. Explore related part types like Batteries and Chargers, Oil and Lubricants and more to make sure your 2004 Ford Explorer is always ready to roll. We’re committed to providing you with everything you need to keep your Explorer in top shape, all in one place. Start shopping confidently below for your 2004 Ford Explorer!

Best-Selling Exhaust Hangers for 2004 Ford Explorers

Enhance the driving experience in your Ford with 2 quality Exhaust Hanger components, starting at $17.29.

Dorman – Help – Exhaust Stud Kit – M10-1.5 x 62mm (Part No.03133)

Exhaust Stud Kit - M10-1.5 x 62mm

from

$17.29
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement – this exhaust flange stud and nut are designed to match the fit and function of the original hardware on specified vehicles.
  • Ideal solution – this stud and nut are reliable replacements for original parts that are missing or have failed due to wear
  • Durable construction – these parts are made from quality materials to ensure reliable performance and long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
See More

Dorman – Help – Exhaust Flange Stud Kit – M10-1.5 x 62mm Stainless Steel (Part No.03133HP)

Exhaust Flange Stud Kit - M10-1.5 x 62mm Stainless Steel

from

$26.99
This exhaust flange stud and nut are designed to match the fit and function of the original hardware on specified vehicles. Made of quality materials, this hardware is engineered for reliable performance.

Product Features:
  • Upgraded hardware – this set of six M10-1.5 exhaust manifold mounting studs and nuts are 100 percent stainless steel for superior heat and corrosion resistance.
  • Convenient solution – kit contains all the application-specific hardware necessary to join one exhaust manifold to one manifold flange
  • Matches fit – this hardware matches the fit and function of the factory fasteners, while offering superior durability
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Most Popular 2004 Ford Explorer Exhaust Pipes

Customize your Ford with 7 Exhaust Pipes products like Exhaust Pipe and Flange Gaskets, Exhaust Pipes, and Exhaust Extension Pipes, all priced under $44.99.

Walker – Exhaust Tail Pipe 2.25" Inlet (OD) 2.25" Outlet (OD) (Part No.52274)

Exhaust Tail Pipe 2.25" Inlet (OD) 2.25" Outlet (OD)

from

$29.49
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
  • COMPATIBILITY — Ideal for weld or clamp installations
See More

Walker – Exhaust Tail Pipe 2.25" Inlet (OD) (Part No.54395)

Exhaust Tail Pipe 2.25" Inlet (OD)

from

$38.49
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
See More

Walker – Exhaust Pipe 2.625" Inlet (ID) 2.25" Outlet (OD) (Part No.51016)

Exhaust Pipe 2.625" Inlet (ID) 2.25" Outlet (OD)

from

$44.99
Made from aluminized steel for durability, Walker premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
See More

Felpro – Exhaust Pipe Flange Gasket (Part No.60641)

Exhaust Pipe Flange Gasket

from

$9.49
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
See More

BRExhaust – Exhaust Flange Gasket (Part No.256-1023)

Exhaust Flange Gasket

from

$14.89
BRExhaust replacement exhaust brackets make repairs easy. Each gasket has been engineered to according to OE standards to ensure a gas-tight connection and precise fitment. Utilizing the OE specifications also makes installation easy.

Product Features:
  • Designed to facilitate hassle-free exhaust repair
  • Precise fitment
  • Manufactured from quality materials to ensure maximum durability
  • Designed for a leak free connection
  • OE structure and design
  • Built to OEM specifications
  • Secure gas-tight connection
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AP Exhaust – Exhaust Pipe Gasket (Part No.H4006977422APE)

Exhaust Pipe Gasket

from

$14.02
Exhaust Pipe Gasket

Mahle – Cat. Converter Gaske (Part No.H4001157196MAH)

Cat. Converter Gaske

from

$8.48
Cat. Converter Gaske

Top Picks for 2004 Ford Explorer Exhaust Fittings

Upgrade Ford Explorers with top-quality Exhaust Fittings parts, including 2 OEM and aftermarket selections for your 2004 model.

BRExhaust – Exhaust Clamp (Part No.250-058)

Exhaust Clamp

from

$6.49
Sourcing mounting parts from the manufacturer that designs and makes the exhaust system is the only way to guarantee the perfect fit. That’s why, whilst developing the exhaust system, BRExhaust also develops the installation hardware to the same standards.

Product Features:
  • whilst developing the exhaust system
  • BRExhaust also develops the installation hardware to the same standards.
  • Manufactured from quality materials to ensure maximum durability
  • Proper fit and functionality to finish your install
  • Perfect, gas-tight performance
  • Exhaust accessory that facilitates a complete installation process.
  • Built to OEM specifications
See More

Walker – Exhaust Clamp (Part No.35336)

Exhaust Clamp

from

$2.49
Complete your exhaust repair with an Exhaust Mate U-bolt clamp. Designed to ensure a tight, leak-resistant connection, Exhaust Mate hardware is manufactured from durable and robust material for long service life.

Product Features:
  • CONNECTS EXHAUST PARTS — Provides secure, leak-resistant connection
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS?–?Made from quality material for durability and long life
  • BETTER TOGETHER — Use Walker accessories when installing catalytic converters and mufflers for a complete exhaust system upgrade
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In-Demand Exhaust Manifold and Headers for 2004 Ford Explorers

Select from 12 premium Exhaust Manifold and Headers parts for your 2004 Ford Explorer, with prices ranging from $12.49 to $202.99.

Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03411B)

Exhaust Manifold Hardware Kit

from

$12.49
This exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles, and is made from quality materials for reliable performance.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles.
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Dorman – Help – Exhaust Manifold Hardware Kit (Part No.03412)

Exhaust Manifold Hardware Kit

from

$36.49
Dorman’s Exhaust Manifold Hardware Kit comes with the necessary installation components to assist you in replacing your manifold. Save time and energy by having the right hardware on hand when you need it.

Product Features:
  • Direct replacement – this exhaust manifold hardware kit matches the original hardware required to secure the exhaust manifold to the engine on specified vehicles.
  • Ideal solution – this kit is a reliable replacement for the original hardware that is missing or damaged, or has failed
  • Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-707)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$178.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles.
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance.
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Exhaust Flange Stud (Part No.H10141184759DOR)

Exhaust Flange Stud

from

$15.73
Exhaust Flange Stud

Felpro – EXHAUST MANIFOLD BOLT SET (Part No.ES 75118)

EXHAUST MANIFOLD BOLT SET

from

$25.99
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Designed and manufactured to meet the needs of the exhaust system repair environment.
  • Verified, tested and certified proprietary Organic coating resists corrosion.
  • Tightly controlled coefficient of friction ensures reliable installation.
  • Application specific kit contents
  • Self-locking nuts (where applicable).
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Dorman – Direct Fit Exhaust Manifold: With Heat Shield (Part No.674-957)

Direct Fit Exhaust Manifold: With Heat Shield

from

$119.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles.
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance.
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: With Heat Shield (Part No.674-956)

Direct Fit Exhaust Manifold: With Heat Shield

from

$158.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles.
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance.
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-706)

Direct Fit Exhaust Manifold: Without Heat Shield

from

$202.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles.
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance.
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Help – Exhaust Flange Hardware Kit – M10-1.5 x 70mm (Part No.03130)

Exhaust Flange Hardware Kit - M10-1.5 x 70mm

from

$13.29
Exhaust manifold fastener kits provide a time-saving solution for repairing the manifold. Each kit is designed for direct replacement of rusted or damaged exhaust bolts and springs.

Product Features:
  • Ideal replacement – the manifold bolt and spring match the fit and function of the original equipment hardware, including bolt diameter, thread pitch and head type.
  • Complete installation – this kit includes hardware required for securely attaching the manifold to the exhaust system
  • Trustworthy construction – the kit’s bolt and spring are made of hardened steel for durable, long-lasting service life
  • Quality tested – kit components have undergone extensive testing to ensure proper function and long service life
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Taylor Gaskets – Vibe Lock Header Bolt Kit (Part No.310070)

Vibe Lock Header Bolt Kit

from

$85.99
Vibe Lock Header Bolt Kit

Dorman – Exhaust Manifold (Part No.H1000683529DOR)

Exhaust Manifold

from

$186.82
Exhaust Manifold

Dorman – Exhaust Flange Stud (Part No.H10141026135DOR)

Exhaust Flange Stud

from

$13.47
Exhaust Flange Stud

Most Sold 2004 Ford Explorer Exhaust Mufflers

Explore our best-selling Ford parts for the 2004 Explorer among 6 OEM and aftermarket options starting from $57.99.

Walker – Quiet-Flow SS Direct Fit Exhaust Muffler 2.25" Inlet (ID) 2.25" Outlet (ID) (Part No.21422)

Quiet-Flow SS Direct Fit Exhaust Muffler 2.25" Inlet (ID) 2.25" Outlet (ID)

from

$129.99
The only broad-market muffler with 100% stainless-steel construction, Walker Quiet-Flow SS mufflers feature precision fit, superior flow and OE-style sound. Quiet-Flow SS mufflers are available for most domestic and import vehicles.

Product Features:
  • CORROSION RESISTANT STAINLESS STEEL — The only broad-market muffler with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn’t require specialized fabrication and/or welding
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • PREMIUM ACOUSTIC CONTROL — OE-style louvered tubes lower noise levels while OE-style domed heads help reduce radiated noise for premium factory-style sound quality compared to straight perforated tubes
  • DESIGN VALIDATED — Acoustic and flow tested for quality OE-style sound you can count on
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Walker – SoundFX Muffler, Direct Replacement, No Fabrication Needed (Part No.18929)

SoundFX Muffler, Direct Replacement, No Fabrication Needed

from

$82.99
Featuring 100% aluminized steel for longer service life compared to low-carbon steel, Walker SoundFX direct-fit mufflers deliver quality appearance and favorable acoustics while mechanical interior joints and spun-locked heads provide durability.

Product Features:
  • RESISTS CORROSION — Aluminized steel construction and internal drainage system helps reduce corrosion
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation that doesn’t require specialized fabrication and/or welding
  • FACTORY SOUND — Louvered tubes help reduce radiated noise for factory-style sound quality compared to straight perforated tubes
  • GET MORE MILES FROM YOUR MUFFLER — Designed and tested to extend muffler life
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Flowmaster Inc. – 40 Series Muffler, 2.25in Offset Inlet 2.25in Center Outlet, Non-Reversible, Aggressive Sound (Part No.42441)

40 Series Muffler, 2.25in Offset Inlet 2.25in Center Outlet, Non-Reversible, Aggressive Sound

from

$99.99
The Original 40 series muffler delivers an aggressive exterior and interior tone. If you’re looking for that original Flowmaster sound this is the muffler is for you. Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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AP Exhaust – Muffler (Part No.H50001528266APE)

Muffler

from

$189.08
Muffler

Flowmaster Inc. – Super 44 Series Muffler, 2.5in Center Inlet 2.5in Offset Outlet, Non-Reversible, Aggressive Sound (Part No.942547)

Super 44 Series Muffler, 2.5in Center Inlet 2.5in Offset Outlet, Non-Reversible, Aggressive Sound

from

$113.99
Flowmaster’s Super 44 muffler uses the same Delta Flow technology found in our larger Super 40 mufflers. The Super 44 delivers a powerful rich tone and is the most aggressive, deepest sounding, highest performing four inch case street muffler we’ve ever built! Constructed of 16 gauge aluminized steel and fully MIG welded for maximum durability.
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BRExhaust – Premium Universal Muffler (Part No.101-1157)

Premium Universal Muffler

from

$57.99
This BRExhaust replacement exhaust is engineered based on the original OEM design to ensure reliability, durability and performance. The ease of installation will save you time and effort, getting you back out on the road sooner. Each muffler features thicker hangers for added strength and fully welded, perforated tubes to guarantee a long service life.
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Top-Rated Exhaust Parts Brands For Your 2004 Ford Explorer

Shop for the best-rated brands offering Exhaust Parts and other products for your 2004 Ford Explorers. Below you’ll find some of our best rated Exhaust Parts from FELPRO, Dorman, and Walker, and more. Exhaust Parts from these brands that fit a 2004 Explorer start at just $2.49 and are rated as high as 5 stars. OEM and aftermarket Exhaust Parts don’t get more top quality, durable, and affordable than from the brands below.

Popular FELPRO 2004 Ford Explorer Exhaust Parts

When it comes to maintaining or upgrading your 2004 Ford Explorer, using quality Exhaust Parts is essential to ensure durability and a perfect fit. FELPRO ticks all of those boxes. We offer a wide selection of FELPRO Exhaust Parts, specifically designed for the 2004 Ford Explorer. With over 4 FELPRO brand Exhaust Parts in stock, you’re sure to find what you need. The prices for these top-notch parts start as low as $9.49, with an average price of just $19.12. Plus, with over 14 customer reviews and an average rating of 5 stars, you can trust that our FELPRO Exhaust Parts will get the job done right. Choose Advance Auto Parts for reliability, quality, and expert-approved parts that keep your vehicle running strong.

EXHAUST MANIFOLD BOLT SET
from
$25.99
This product is not rated

EXHAUST MANIFOLD BOLT SET

“”

Exhaust Manifold Gasket Set
from
$14.99

(5)

Exhaust Manifold Gasket Set

“Fit perfectly on my 05 4.0. If saw some smoke when I started the car but it went away. I guess it was burning off the blue stuff.”

Exhaust Manifold Gasket Set
from
$25.99
This product is not rated

Exhaust Manifold Gasket Set

“”

Popular Dorman 2004 Ford Explorer Exhaust Parts

Dorman auto parts is one of the highest quality Exhaust Part brands in the market. Any 2004 Ford Explorer owner should feel confident when installing genuine Dorman parts in their vehicle. To ensure the best fit and performance for your 2004 Explorer, Advance Auto Parts carries a full inventory of 14 Dorman Exhaust Parts. Plus you will be keeping your Ford in peak condition while saving money because prices on these Dorman Exhaust Parts range from $12.49 to $202.99, plus, with more than 60 customer reviews and an impressive 4 stars average rating, you can be confident the Fram Exhaust Parts below will deliver on both quality and value.

Exhaust Flange Stud
from
$15.73
This product is not rated

Exhaust Flange Stud

“”

Direct Fit Exhaust Manifold: With Heat Shield
from
$119.99
This product is not rated

Direct Fit Exhaust Manifold: With Heat Shield

“”

Direct Fit Exhaust Manifold: With Heat Shield
from
$158.99
This product is not rated

Direct Fit Exhaust Manifold: With Heat Shield

“”

FAQs for 2004 Ford Explorer Exhaust Parts

Which Exhaust Parts are best-sellers for 2004 Ford Explorers?

Out of 64 Exhaust Parts that fit 2004 Ford Explorers, the following parts are the top sellers:

What’s the price range for 2004 Ford Explorer Exhaust Parts?

Exhaust Part prices for the 2004 Ford Explorer start at $2.49 and go up to $1,748.99 for the most premium parts.

What’s the average price of a Exhaust Part for a 2004 Ford Explorer?

The average price for Exhaust Parts for the 2004 Ford Explorer is $275.68. Keep in mind the variety of part types within our Exhaust Part category so you are likely to find a wide range of prices across a variety of parts and components.

Does Advance Auto Parts sell Exhaust Parts for other Ford Explorer model years?

Yes, we currently carry Exhaust Parts for 31 model years of Ford Explorers between 1991 and 2022. Exhaust Parts are bought most frequently for the following model years: 2021, 2020, 2019, 2018, 2017, 2016, 2015, 2014, and 2013.

What are the cheapest Exhaust Parts for my 2004 Ford Explorer?

The cheapest 2004 Ford Explorer Exhaust Parts we carry in stock are:

What are the top-rated Exhaust Parts that fit the 2004 Ford Explorer?

Out of 2,068 reviews by customers, our 2004 Ford Explorer Exhaust Parts have an average customer rating of . These are some of the highest-rated Exhaust Part types for the 2004 Ford Explorer and their top-rated products:

What types of Exhaust Parts do you sell for my 2004 Ford Explorer?

As of 2/5/25, these are some of the most in-demand types of Exhaust Parts for a 2004 Ford Explorer:

Can I get help with 2004 Ford Explorer Exhaust Part orders?

Contact our customer support team, by chat or phone, through the help desk page, where you can find instant answers about Ford Exhaust Parts and more.

What is your return policy for Ford Explorer Exhaust Parts?

Advance Auto Parts keeps returns simple. For new Ford Explorer Exhaust Parts and accessories, your online orders can be returned, in their original condition, within 45 days. For requirements, see the returns page.