2004 Ford Excursion Intercoolers

All intercoolers are designed and tested to match or exceed OE specifications for form, fit and performance with a clear focus on obtaining the highest heat transfer performance possible through use of quality materials and manufacturing processes to ensure optimal cooling.

Product Features:

• Carquest intercoolers are superior quality parts that meet or exceed OE specifications.
• Premium quality and performance is ensured through air-to-air wind tunnel testing.
• All intercooler core tubes are fitted with internal fins to ensure proper cooling of turbocharged air to increase intake air density while lowering its temperature, and providing increased engine efficiency.
• Cast aluminum manifolds are TIG welded to core headers to increase strength and durability.

This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15″ thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3/16″ TIG welded aluminum plate tanks that incorporate three multi-directional vanes. Multi-Directional Vane Technology: The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15″ Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8″ ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2″ inlet/outlet with reducer couplings to match stock tubes. Tig-Welded: 100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. Flow and Performance: The intercooler tube is constructed of 3″ mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGT’s. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200psi which is perfect for high boost applications. Don’t waste your time and money on modified factory intercoolers. Invest in the aFe BladeRunner intercooler, the most sophisticated intercooler design on the planet.

Product Features:

• 100% TIG-Welded For Strength And Durability
• Intercooler Is Test Pressure Rated At 200 PSI
• Stainless Steel Tubes
• Powder coat Black Tubes For Heat Resistance

This intercooler hose clamp matches the fit and function of the original equipment clamp. Made of durable materials, this clamp has undergone try-on testing to ensure a factory-secure fit when installed.

Product Features:

• Ideal replacement – this intercooler hose clamp matches the fit and function of the original part
• Durable construction – this intercooler hose clamp is made of quality materials for durability
• Cost-effective solution – offers original equipment quality at competitive price
• Quality tested – this clamp has undergone try-on testing to ensure a quality fit

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High quality silicone coating provides extreme resistance to high underhood temperatures.
• Increased durability thanks to multiple layers of reinforcement, which increases the lifespan
• The specially formulated oil-resistant fluoroelastomer coating prevents damage.
• T-screw hose clamps with stainless steel band and bridge resist corrosion and provide higher torque for optimal sealing.
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• The stainless steel bands, produced with fully rounded edges, prevent hose damage.
• T-Bolt Clamps come with a nut to minimize loosening.

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High quality silicone coating provides extreme resistance to high underhood temperatures.
• Increased durability due to multiple layers of reinforcement, resulting in longer service life
• The specially formulated oil-resistant fluoroelastomer coating prevents damage.
• T-screw hose clamps with stainless steel band and bridge resist corrosion and provide higher torque for optimal sealing.
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• Tested to industry-leading 600,000 impulse cycles.
• T-Bolt Clamps come with a nut to minimize loosening.

Original equipment turbocharger intercooler hoses often fail from a weak plastic tube. This Dorman OE FIX cold side intercooler pipe kit features a metal tube to better withstand pressurized air and increase reliability.

Product Features:

• Upgraded replacement – this turbocharger intercooler pipe kit features a metal tube to replace a failed plastic original component
• Complete kit – includes pipes and clamps needed for repair
• Application specific – made to replace the original intercooler hose on certain Ford Super Duty and Excursion model years
• Quality engineering – designed in the United States and backed by decades of automotive aftermarket experience

This intercooler boot kit is designed to match the original seals required to reseal and repair the intercooler boot on specified vehicles. Made of quality components, this kit is engineered for reliable performance and durability.

Product Features:

• Direct replacement – this intercooler boot kit is designed to match the original seals required to reseal and repair intercooler boot on specified vehicles
• Ideal solution – this kit is a reliable replacement for original components that are leaking or have failed
• Durable construction – this kit is made from quality components to ensure reliable performance and a long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

Gates Turbocharger Hose Kits offer the convenience of a complete solution in one kit. Not only are all the parts included, but the turbocharger hose features a construction far superior to the Original Equipment Manufacturer (OEM) equivalent.

Product Features:

• High quality silicone coating provides extreme resistance to high underhood temperatures.
• Increased durability due to multiple reinforcement layers, resulting in longer service life
• Specially formulated oil-resistant fluoroelastomer liner prevents damage
• T-screw hose clamps with stainless steel band and bridge resist corrosion and provide higher torque for optimal sealing.
• The T-Bolt clamps feature a 301 stainless steel band and bridge to resist corrosion better than carbon steel bands.
• Tested to industry-leading 600,000 impulse cycles.
• T-Bolt Clamps come with a nut to minimize loosening.

The Bladerunner charge pipes produce 20 hp and 63 lbs./ft/ torque and outflow the factory tubes by 45 percent. With the increased flow of this Charge Pipe it will reduce you exhaust gas temperatures by 100 deg..

Product Features:

• 4 Ply Heavy Duty Couplings
• Constant Tension T-Bolt Clamps
• 100% MIG-Welded
• All Hardware Included

BladeRunner charge tubes are designed to replace the factory intercooler tubes with a larger diameter and smoother flow path to reduce resistance and improve airflow. In addition, these tube upgrades incorporate NPT fittings for sensors and auxiliary input options.

Product Features:

• Mandrel-bent powder-coated charge pipes improve performance and appeal
• Includes high-temp couplings and stainless steel t-bolt clamps
• Hassle Free Installation
• Works w/Stock Intercooler