2004 Chevrolet Express 3500 Exhaust Parts

Essential 2004 Chevrolet Express 3500 Exhaust Parts

Walker – Exhaust 35229 Exhaust System Hanger Insulator (Part No.35229)

Exhaust 35229 Exhaust System Hanger Insulator

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$7.79
Complete your exhaust repair with Walker® insulators. Available in a variety of styles and sizes, they’re designed to work with Walker aftermarket replacement parts for quick and easy installation.

Product Features:
  • OE DESIGN — Designed with OE-style features for easy installation and fit
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • KEEPS EXHAUST PARTS IN PLACE — Designed to support undercar exhaust components
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Walker – Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed (Part No.21553)

Quiet-Flow Muffler, Direct Replacement, No Fabrication Needed

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$161.99
The only broad-market muffler with 100% stainless-steel construction, Walker® Quiet-Flow® SS mufflers feature precision fit, superior flow and OE-style sound. Quiet-Flow SS mufflers are available for most domestic and import vehicles.

Product Features:
  • CORROSION RESISTANT STAINLESS STEEL — The only broad-market muffler with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn’t require specialized fabrication and/or welding
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • PREMIUM ACOUSTIC CONTROL — OE-style louvered tubes lower noise levels while OE-style domed heads help reduce radiated noise for premium factory-style sound quality compared to straight perforated tubes
  • DESIGN VALIDATED — Acoustic and flow tested for quality OE-style sound you can count on
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Walker – SoundFX Muffler, Direct Replacement, No Fabrication Needed (Part No.18989)

SoundFX Muffler, Direct Replacement, No Fabrication Needed

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$139.99
Featuring 100% aluminized steel for longer service life compared to low-carbon steel, Walker SoundFX® direct-fit mufflers deliver quality appearance and favorable acoustics while mechanical interior joints and spun-locked heads provide durability.

Product Features:
  • RESISTS CORROSION — Aluminized steel construction and internal drainage system helps reduce corrosion
  • BUILT TO LAST — Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
  • EASY TO INSTALL — Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation that doesn’t require specialized fabrication and/or welding
  • FACTORY SOUND — Louvered tubes help reduce radiated noise for factory-style sound quality compared to straight perforated tubes
  • GET MORE MILES FROM YOUR MUFFLER — Designed and tested to extend muffler life
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Walker – Tail Pipe Aluminized 61" (Part No.55669)

Tail Pipe Aluminized 61"

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$102.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Tail Pipe Aluminized 55.375" (Part No.55470)

Tail Pipe Aluminized 55.375"

from

$91.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
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Walker – Extension Pipe Aluminized 33.875" (Part No.53621)

Extension Pipe Aluminized 33.875"

from

$34.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
  • COMPATIBILITY — Ideal for weld or clamp installations
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Walker – Extension Pipe Aluminized 24.5" (Part No.53622)

Extension Pipe Aluminized 24.5"

from

$68.99
Made from aluminized steel for durability, Walker® premium pipe is manufactured with precision benders and fixture checked to ensure a precise fit for quick and easy installation.

Product Features:
  • RESISTS CORROSION — Durable aluminized steel construction for corrosion resistance and performance
  • EASY TO INSTALL — Manufactured with precision bends and OE-style routings, hangers and connectors for easy installation (where applicable)
  • OE-STYLE PERFORMANCE — Direct-fit design is fixture checked to ensure a precise fit that performs like original equipment
  • BETTER TOGETHER — Use premium Walker accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of lengths and diameters and features the appropriate Inlet Diameter (I.D.) – Outlet Diameter (O.D.) connection; see product specifications for more information
  • COMPATIBILITY — Ideal for weld or clamp installations
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Dorman – Help – Exhaust Stud Kit – M10-1.5 x 62mm (Part No.03133)

Exhaust Stud Kit - M10-1.5 x 62mm

from

$17.29
Our exhaust manifold flange kit includes all necessary studs and nuts for a complete repair.

Product Features:
  • Direct replacement for a proper fit every time
  • Durable steel construction
  • New hardware helps fix exhaust leaks
  • Also available in the Exhaust Manifold Hardware Kit
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Dorman – Help – Exhaust Flange Stud Kit – M10-1.5 x 62mm Stainless Steel (Part No.03133HP)

Exhaust Flange Stud Kit - M10-1.5 x 62mm Stainless Steel

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$26.99
This exhaust flange stud and nut are designed to match the fit and function of the original hardware on specified vehicles. Made of quality materials, this hardware is engineered for reliable performance.

Product Features:
  • Upgraded hardware – this set of six M10-1.5 exhaust manifold mounting studs and nuts are 100 percent stainless steel for superior heat and corrosion resistance
  • Convenient solution – kit contains all the application-specific hardware necessary to join one exhaust manifold to one manifold flange
  • Matches fit – this hardware matches the fit and function of the factory fasteners, while offering superior durability
  • Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience
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Dorman – Direct Fit Exhaust Manifold: Without Heat Shield (Part No.674-390)

Direct Fit Exhaust Manifold: Without Heat Shield

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$214.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Direct Fit Exhaust Manifold: With Heat Shield (Part No.674-525)

Direct Fit Exhaust Manifold: With Heat Shield

from

$114.99
This exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the original manifold on specified vehicles. It includes all necessary gaskets and downpipe hardware for a complete repair.

Product Features:
  • Ideal replacement – this exhaust manifold was precision-engineered and durably manufactured to match the fit and function of the stock manifold on specified vehicles
  • Reliable construction – durable materials resist warping, cracking and leaking for long-lasting performance
  • Complete repair – includes all necessary gaskets and downpipe hardware
  • Trustworthy design – built by industry leader in aftermarket manifolds
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Dorman – Exhaust Flange Hardware – 4 Bolts And 2 Studs – 3/8-16 (Part No.675-217)

Exhaust Flange Hardware - 4 Bolts And 2 Studs - 3/8-16

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$19.29
This engine manifold stud and nut match the fit and function of the original hardware on specific makes and models. Ensure a thorough manifold repair or installation with this durable and reliable hardware.

Product Features:
  • Direct replacement – this engine manifold stud and nut match the fit and function of the original stud and nut on specified years, makes and models
  • Ideal solution – replaces missing or damaged hardware to ensure a thorough manifold installation or repair
  • Durable construction – made of quality materials for reliable service life
  • Quality assured – backed by a team of product engineers based in the United States
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ARP Auto Racing – For Use With Chevy Ls V8 Engine, M8 Thread Size, Hex Head, Black Oxide, Set Of 12 (Part No.134-1102)

For Use With Chevy Ls V8 Engine, M8 Thread Size, Hex Head, Black Oxide, Set Of 12

from

$41.49
ARP manufactures a variety of premium grade bolt and stud kits to facilitate installation of exhaust headers including the popular stainless stud kit with 12 point nuts. The Stainless 300 material is not affected by corrosion or extreme heat, making it ideal for the application.

Product Features:
  • Material Is Not Affected By Corrosion Or Extreme Heat
  • The Compact 12-Point Nut Lets You Easily Slip A Socket Close To The Pipe
  • Substantially Stronger Than Grade 8 Hardware
  • Nominally Rated At 170,000 PSI Tensile Strength
  • Set of 12
  • 3/8” Wide Header Flange
  • 1.181? Underhead Length
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MagnaFlow – California Grade CARB Compliant Universal Catalytic Converter (Part No.447209)

California Grade CARB Compliant Universal Catalytic Converter

from

$390.99
MagnaFlow California Grade CARB Compliant Universal Catalytic Converter 447209 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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MagnaFlow – California Grade CARB Compliant Universal Catalytic Converter (Part No.447206)

California Grade CARB Compliant Universal Catalytic Converter

from

$390.99
MagnaFlow California Grade CARB Compliant Universal Catalytic Converter 447206 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
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Walker – Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2.75 (Part No.35793)

Clamp U-Bolt Bolt Dia 0.375 Length Nut Type Hex Pipe Dia 2.75

from

$2.99
Complete your exhaust repair with an Exhaust Mate® U-bolt clamp. Designed to ensure a tight, leak-resistant connection, Exhaust Mate hardware is manufactured from durable and robust material for long service life.

Product Features:
  • CONNECTS EXHAUST PARTS — Provides secure, leak-resistant connection
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizes for a quality vehicle repair
  • PREMIUM MATERIALS – Made from quality material for durability and long life
  • BETTER TOGETHER — Use Walker® accessories when installing catalytic converters and mufflers for a complete exhaust system upgrade
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Dorman – Exhaust Down Pipe V-Band Clamp (Part No.904-254)

Exhaust Down Pipe V-Band Clamp

from

$69.99
This exhaust clamp is designed to match the function of the original equipment clamp on specified vehicles. Manufactured from quality materials for reliability, it is engineered to help ensure secure connections between exhaust system components.

Product Features:
  • Direct replacement – this exhaust clamp is designed to match the function of the original equipment clamp on specified vehicles
  • Ideal solution – engineered to help ensure secure connections between exhaust system components
  • Durable construction – designed and manufactured to strict specifications for reliable performance
  • Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience
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Dorman – Exhaust Bolt (Part No.H80151097742DOR)

Exhaust Bolt

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$32.09
Exhaust Bolt

Dorman – Exhaust Manifold Clamp Repair (Part No.917-107)

Exhaust Manifold Clamp Repair

from

$51.99
This exhaust manifold to cylinder head repair clamp is designed to match the fit and function of the original clamp on specified vehicles, and is engineered for durability and reliable performance.

Product Features:
  • Saves time – When an exhaust manifold fastener breaks, this exhaust manifold repair clamp saves time by creating a seal without needing to extract the broken stud
  • Location-specific – engineered to fit the exhaust manifold on specified GM and Isuzu vehicles on the front right on vehicles without EGR valve, or rear left
  • Complete kit – includes clamp and fasteners for a thorough, secure repair
  • Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience
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Dorman – Exhaust Manifold Clamp Repair (Part No.917-142)

Exhaust Manifold Clamp Repair

from

$47.99
This exhaust manifold to cylinder head repair clamp is designed to match the fit and function of the original clamp on specified vehicles, and is engineered for durability and reliable performance.

Product Features:
  • Saves time – When an exhaust manifold fastener breaks, this exhaust manifold repair clamp saves time by creating a seal without needing to extract the broken stud
  • Location-specific – engineered to fit the exhaust manifold on the front left or rear right on specified GM and Isuzu vehicles
  • Complete kit – includes clamp and fasteners for a thorough, secure repair
  • Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience
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Walker – Donut Exhaust Pipe Flange Gasket: Graphite, Heat Resistant, Premium Materials (Part No.31588)

Donut Exhaust Pipe Flange Gasket: Graphite, Heat Resistant, Premium Materials

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$11.99
Complete your exhaust repair with Walker┬« gaskets and flanges. Available in a variety of styles and sizes, they’re designed to work with OE exhaust components and Walker aftermarket replacement parts.

Product Features:
  • AVAILABLE IN DIFFERENT SIZES — Offered in a variety of styles and sizesfora quality vehicle repair
  • HEAT RESISTANT — Designed to resist heat for long-lasting performance
  • PREMIUM MATERIALS — Made from high-quality materials for durability and long life
  • ENGINEERING EXPERTISE — Parts are reviewed and validated and approved by Walker engineers through rigorous research and development
  • REAL-WORLD TESTED — Parts are tested on-vehicle and validated to ensure optimal performance on the road
  • EASIER TO INSTALL — Featuring slotted bolt holes (where applicable) for easy installation, gasket slips into place
  • BETTER TOGETHER — Use premium Walker-½ accessories when installing Walker catalytic converters and mufflers for a complete exhaust system upgrade
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Victor Reinz – Catalytic Converter Gasket (Part No.71-14058-00)

Catalytic Converter Gasket

from

$7.29
With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:
  • Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.
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Felpro – Exhaust Pipe Flange Gasket (Part No.61559)

Exhaust Pipe Flange Gasket

from

$5.49
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Felpro – Exhaust Pipe Flange Gasket (Part No.61074)

Exhaust Pipe Flange Gasket

from

$6.79
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Felpro – Exhaust Pipe Flange Gasket (Part No.61457)

Exhaust Pipe Flange Gasket

from

$13.49
Fel-Pro gaskets offer 100% vehicle sealing with application-specific materials to give you sealing solutions with the performance and durability professionals trust

Product Features:
  • Meets or exceeds all original equipment specifications
  • Application specific design to ensure a perfect fit
  • Engineered for the sealing repair environment
  • Unsurpassed quality you can trust
  • Validated for fit, form, and function
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Elring – Exhaust Manifold Gas (Part No.A8111353782ELR)

Exhaust Manifold Gas

from

$25.75
Exhaust Manifold Gas

Felpro – Exh. Manifold Gasket (Part No.A8112975227FEL)

Exh. Manifold Gasket

from

$17.79
Exh. Manifold Gasket

Remflex – Flexible Graphite, Set Of 2, 1-3/8 Inch X 1-1/2 Inch Square Port Size (Part No.2006)

Flexible Graphite, Set Of 2, 1-3/8 Inch X 1-1/2 Inch Square Port Size

from

$31.99
Remflex unique flexible graphite material has been proven for more than 30 years in industrial applications, where temperatures routinely exceed 2,000 degrees – day after day, week after week, year after year. Now, they are bringing this technology to enthusiasts of all kinds to eliminate exhaust leaks for good Whether you have an old pick-up that needs a manifold gasket, or a race car with custom-built headers, you can be assured that Remflex exhaust gaskets will work properly the first time, every time.

Product Features:
  • 100 Percent Flexible Graphite Construction
  • Designed To Withstand Clamping Force And Incredible Heat
  • Eliminate Exhaust Leaks
  • No Re-Torquing Necessary, Remflex Exhaust Gaskets Rebound 30 Percent, Creating An Optimum Seal That Eliminates The Need To Re-Torque
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2004 Chevrolet Express 3500 Exhaust Parts

You count on your 2004 Chevrolet Express 3500 to run right. That means taking care of it with regular maintenance, necessary repairs, and the right parts. Advance Auto Parts can help with all of that thanks to our extensive inventory of trusted Exhaust Parts. With 54 Exhaust Parts ranging in price from $2.99 to $1,127.99, you’re sure to find everything you need for your 2004 Chevrolet Express 3500.

Brands matter. If you want to shop a specific Exhaust Parts brand, we stock 11 different brands like Walker, Dorman, and Felpro. 2004 Chevrolet Express 3500 Exhaust Parts start as low as $2.99!

One of the best ways to find top quality OEM or aftermarket Exhaust Parts is by asking professionals. Short of that, you can shop with confidence thanks to our 1,294 extensive product reviews on 2004 Chevrolet Express 3500 Exhaust Parts. Some of the top-rated Exhaust Parts products we carry are Exhaust Stud Kit – M10-1.5 x 62mm with 4.7 stars and Direct Fit Exhaust Manifold: With Heat Shield with 4.8 stars.

Did we mention you can order your Exhaust Parts from our online catalog and have them shipped right to your garage? Or, if you feel like seeing the parts first-hand, search for your nearest Advance Auto Parts location above and pick up in-store when you’re ready. Browse our full Exhaust Parts inventory for your 2004 Chevrolet Express 3500 below to get started!

Top-Rated Exhaust Parts Brands For Your 2004 Chevrolet Express 3500

Trusted Exhaust Parts OEM and aftermarket product brands are what Advance Auto Parts specializes in. The brands we work with are sure to keep that 2004 Chevrolet Express 3500 running right for years to come. In our inventory you’ll find brands like Walker, Dorman, Felpro, and even more.

Popular MAHLE Original Exhaust Parts

You’ll find popular MAHLE Original brand products across Exhaust Gaskets. All are waiting to get your 2004 Chevrolet Express 3500 back on the road. Some of the top-rated MAHLE Original products in these categories are:
EXH MANIFOLD GKT SET
from $35.99
(11)
EXH MANIFOLD GKT SET
Exhaust Manifold Gaskets

Top-Rated Walker Exhaust Parts


If Walker are what you’re looking for, our inventory holds plenty. We stock Walker brand Exhaust Parts for your 2004 Chevrolet Express 3500, and some of our most reviewed Walker parts include:
Exhaust 35229 Exhaust System Hanger Insulator
from $7.79
(31)
Exhaust 35229 Exhaust System Hanger Insulator
Exhaust System Insulators
Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed
from $319.99
(15)
Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed
Catalytic Converters

FAQs for 2004 Chevrolet Express 3500 Exhaust Parts

What are the most purchased Exhaust Parts for the 2004 Chevrolet Express 3500?

Out of 54 Exhaust Parts for the 2004 Chevrolet Express 3500, the most popular in our inventory are:
Exhaust Manifold Gasket Set
from $31.99
(37)
Exhaust Manifold Gasket Set
Exhaust Manifold Gaskets
Exhaust Manifold Hardware Kit
from $17.99
(17)
Exhaust Manifold Hardware Kit
Exhaust Manifold Hardware Kits

What are the top-rated 2004 Chevrolet Express 3500 Exhaust Parts?

Top-rated Exhaust Parts for your 2004 Chevrolet Express 3500 based on customer reviews/ratings are:
Exhaust Stud Kit - M10-1.5 x 62mm
from $17.29
(19)
Exhaust Stud Kit – M10-1.5 x 62mm
“Item I needed at a great price. Thanks”
Direct Fit Exhaust Manifold: With Heat Shield
from $114.99
(16)
Direct Fit Exhaust Manifold: With Heat Shield
“Very pleased”
Exhaust Pipe Flange Gasket
from $6.49
(13)
Exhaust Pipe Flange Gasket
“Great product for the price”