Plymouth Caravelle Fuel and Emissions Systems

Manufactured with OEM quality materials and safety standards by an OE Supplier. Manufactured to pass all state and federal emissions requirements. Specifically designed pressure and vacuum relief valves to prevent evaporation of fuel. A leaking fuel cap can allow up to 30 gallons of gasoline to evaporate over the period of a year.

Product Features:

• Passes all state and federal emissions tests
• Independently tested for emission control
• Independently tested for emission control
• Protects your fuel from theft and vandalism
• Reduces air pollution with proper sealing and venting
• Manufactured from durable, long-life materials

When replacing a fuel pump or module, it’s extremely important to clean the tank. Existing dirt, debris, and contamination stuck in the fuel tank can clog the brand-new strainer. Delphi’s Fuel Tank Cleaning Kit (FC01) and Tool (FC02) can help clean your fuel tank in less than five minutes. The FC01 includes a low-suds solution, cloth, and gloves that works together with the FC02 to help clean those hard to reach places without having to remove the fuel tank. Visit our Resource Center for helpful tips and tricks on fuel pumps, technologies, and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Helps avoid premature fuel pump failure
• Lint free towel included
• Low suds formulation
• Removes harmful contaminants from the fuel tank

Gravity fed type pump with simple two-wire design. Works on 12 Volt negative ground systems only. Includes fittings and mounting hardware along with easy to follow DIY instructions. Pumps require approximately one amp average draw at maximum delivery. Flows 35 GPH (gallons per hours at 4-7 PSI (pounds per square inch). Universal design for most domestic 4, 6, & 8-cylinder carburetor applications.

Product Features:

• Solid-state Worry Free Electronics
• Internal Pressure Regulating
• Universal Design Allows For Easy Installation
• No DiaphraGMs Or Mechanical Parts To Wear Out
• They Make An Excellent Fuel Transfer or Booster Pump
• Not designed for use on aircraft of any type.
• Hose Barbs Fit 5/16″ Fuel Hose
• Self-priming, 2 wire design
• Eliminates vapor lock and flooding

Carquest Premium fuel pump hanger assemblies are engineered by Carter Fuel Systems or Agility Auto Parts to meet or exceed Original Equipment (OE) specifications for fit, form and function. We have invested in industry-leading quality improvements like upgraded turbine impellers and 100% carbon commutators to deliver greater reliability. Carquest Premium fuel pump hanger assemblies are supplied with the pump strainer and gaskets or seals when required for the application. Carquest Premium fuel pump hanger assemblies are engineered with superior quality components to provide the longest life and reliable performance.

Product Features:

• Meets or exceeds OE specifications for fit, form and function
• 100% carbon commutators provide resistance to aggressive fuels and double the life expectancy of the pump
• OE upgraded turbine impellers greatly reduce fuel pulsation
• All fuel pumps are 100% performance tested
• Includes installation gaskets or seals where applicable

The Secondary Air Injection system is an emission control device designed to pump fresh air into the engine exhaust system to reduce harmful emissions. The Air Injection Pump Check Valve will allow air flow in one direction only to prevent an engine back-fire condition.

Product Features:

• Application matched component to ensure the system can be returned to like new condition.
• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.

CARQUEST’S line of remanufactured OEM fuel injectors are remanufactured using a proven 15 step process at a state-of-the-art remanufacturing facility in the U.S.A. Each injector is 100% tested under multiple operating conditions to ensure each injector meets or exceeds OE specifications for flow rate, spray pattern, coil resistance, form, fit and function. Each injector includes new external seals and O-rings.

Product Features:

• Each unit is 100% tested to OE specifications
• Includes new O-rings and seals made of premium OE quality materials
• Includes application specific technical bulletin, where applicable

CARQUEST fuel injector seal kits include the necessary O-rings and seals to properly reseal the injector, which is a recommended practice any time the injector is removed. Each kit services one injector and includes hard to find or previously dealer-only components.

Product Features:

• Premium OE quality materials
• Services one injector

This fuel filler neck seal is designed to match the fit and function of the original seal on specified vehicles, and is engineered for durability and reliable performance.

Product Features:

• Direct replacement – this fuel filler neck seal is designed to match the fit and function of the original seal on specified vehicles
• Restores functionality – this seal is made to fit and fully restore part functionality after the original seal fails
• Durable construction – this part is made from quality materials to ensure reliable performance and long service life
• Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

Carquest Premium exhaust gas recirculation (EGR) valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Our Carquest Premium EGR valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium EGR valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium EGR valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

The temperature of various systems must be reported to the engine control module (ECM) as well as other operating system controllers in the vehicle. Coolant temperature, cabin temperature, exhaust temperature and ambient temperature are just a few systems reported by a temperature sensor. The temperature sensor is fed 5 volts by the systems computer, within the sensor housing will be a thermistor, or dropping resistor whose resistance value will change as the temperature surrounding it changes. Changing resistance in the circuit will change the volt signal at the processor indicating the current operating value.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• Lead frame terminal size and location determined using image dimension measuring system or 3D laser scanner.
• Application matched components ensures system operation in like new condition.

Innovative engineering, manufacturing technology and quality control ensure that Spectra Premium fuel tanks meet or exceed the performance of the original equipment they replace.

Product Features:

• Unit is designed to OE fit, form and function requirements accomplished by leveraging our OE fuel system design expertise
• Lock ring included with each tank to reduce installation time and to ensure a complete repair
• Made with corrosion resistant, OE approved, Ni Terne steel for durability
• Unit is leak tested after production to ensure product in free from fuel and / or evaporative leaks
• Each new fuel tank is road tested to ensure real world performance and to verify that each design meets our high standards for quality
• Engineered to stringent tolerances based on our Canadian engineers’ in-depth knowledge of the OE part it’s designed to replace
• Fit tested on the very same vehicle application for which it was developed verifying first-hand that the design fits properly and can be easily installed
• Packaged with double-layered foam wrap and heavy-gauge corrugated board to ensure product quality at installation

Product Features:

• Premium OE quality materials

Delphi is a Tier 1 supplier to the majority of global vehicle manufacturers and has been a manufacturer of dependable fuel pumps and fuel delivery parts for over 80 years. With over 30 OE-proprietary innovations and 150 patents in fuel technologies, Delphi is regarded as a market leader in North American fuel management with sales coverage at over 95%. Learn more about our expert-led training programs and tech hotline at 1-877-463-3574. Visit our Resource Center for helpful tips and tricks on fuel pumps, technologies, and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Filtration performance and micron rating meet or exceed OE requirements
• OE replacement strainer designed for use with Delphi electric fuel pumps
• Replacing the strainer is always recommended when replacing a fuel pump

Precision is key for the fuel pressure regulator on any vehicle. At Delphi, we use OE engineering to test our regulators and fuel technologies to ensure the utmost performance and durability. Our Nitrile¿ diaphragms are resilient against high-ethanol fuels, and we utilize two designs to help meet emissions standards while covering a wide array of domestic vehicles. With over 30 OE-proprietary innovations and 150 patents in fuel technologies, Delphi is regarded as a market leader in North American fuel management. Visit our Resource Center for helpful tips and tricks on fuel pumps technologies and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Precisely manufactured internal valves, diaphragms and springs means excellent performance under all engine operating conditions
• Quiet operation, no audible regulator noise
• Robust diaphragm materials means longer life, improved durability and compatibility with a wide range of fuels
• Consistent and predictable fuel pressure throughout system range of control provides great drivability

Innovative engineering, manufacturing technology and quality control ensure that Spectra Premium fuel sending units meet or exceed the performance of the original equipment they replace.

Product Features:

• Unit is designed to OE fit, form and function requirements accomplished by leveraging our OE fuel system design expertise
• Precision tested fuel level sensors ensures vehicles fuel gage will provide an accurate reading at any fuel level
• Includes strainers for smoother installation process and ensures a clean fuel system upon replacement
• Engineered to stringent tolerances based on our Canadian engineers’ in-depth knowledge of the OE part it’s designed to replace
• Manufactured with high quality material, ensuring the durability of this part to prevent costly repairs

Carquest Premium fuel tank lock rings are built by Carter Fuel Systems and Agility Auto Parts, industry leaders in high-quality fuel system components. Carquest Premium offers a complete line of fuel tank lock rings covering a wide variety of North American vehicle applications. Carquest Premium fuel tank lock rings are engineered to meet or exceed all OEM specifications. Carquest Premium fuel tank lock rings are precision stamped and are treated with a rust proof finish to ensure durability and strength.

Product Features:

• Engineered to meet or exceed all OEM specifications.
• Precision stamped and are treated with a rust proof finish to ensure durability and strength.

Pressure sensors are used within several operating systems on the vehicle. Subjects in this category measure the pressure of both liquid and air to include air in a positive pressure and negative pressure range. Pressure sensors report out as the result of an electrical device called a strain gauge which produces an analog or digital signal output dependent on the needs of the circuit. Pressures may be very low such as barometric pressure, or extremely high such as in a high-pressure fuel injection system.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

Innovative engineering, manufacturing technology and quality control ensure that Spectra Premium fuel tank straps meet or exceed the performance of the original equipment they replace.

Product Features:

• Unit is designed to OE fit, form and function requirements accomplished by leveraging our expertise
• Direct fit ensures safe, secure fuel tank installation
• Product individually packaged and labeled to help reduce product damage prior to installation
• Industry leading coverage on straps for plastic tanks

The EGR system is an emission control device designed to recirculate exhaust gas into the engines air intake system and back to the combustion chamber to control nitrogen oxides or NOx. The chemical NOx is created when oxygen and nitrogen are heated above 2,800-degree F. Exhaust gas, or gas that is displaced from the combustion chamber, contains little to no oxygen molecules. By recirculating this gas back into the combustion chamber fewer oxygen molecules are available for the combustion event which will therefore create a cooler combustion event. The EGR valve can be actuated by engine vacuum or electronically by the engine control module.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Our EGR valves are designed to match the vehicle specific exhaust gas flow rate as designed by the engine manufacturer to provide clean tail pipe emissions.
• Feedback EGR valves and pressure sensors contain a robust circuit board design which increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• Where applicable stainless-steel sleeves used over cold rolled sleeves providing smooth EGR pintle operation under all operating conditions.

Modern vehicles may have 100 or more electrical harness connectors in every operating system of the vehicle. Terminal tension may weaken with time or corrosion may occur within the connector housing making replacement necessary. When replacing any harness-connector assembly approved wire termination methods must be followed to ensure a successful and long-term solution to the original problem is made. A failed terminal connection, terminal corrosion or damaged wire will result in an electrical system fault.

Product Features:

• Carquest electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.
• WVE electrical connectors meet or exceed OE wire gauge, insulation, and terminal material requirements.
• Product constructed to meet all design and operating characteristics as intended by the manufacturer.
• OE specified wire gauge to ensure a reliable electrical connection
• Designed to meet or exceed OE specifications in form, fit and function

Carquest Premium idle air control valves are designed to perform in harsh engine environments and meet or exceed original equipment (O.E.) specifications. Idle air control valves, or sometimes known as idle air motors, are used to maintain the engine speed at idle by precisely adjusting the amount of air allowed to enter the intake. Our Carquest Premium idle air control (IAC) valves are built by manufacturers that meet IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium idle air control valves undergo extensive validation testing to ensure long-lasting performance and reliability. Carquest Premium idle air control valves are part of our Carquest Vehicle Solutions, which is a full line of engine management and electronics products that help control ignition, fuel delivery and emission systems. Carquest Vehicle Solutions are OE-quality parts designed, engineered and tested by world-class manufacturers to ensure a reliable and long-lasting repair.

Product Features:

• Designed to meet or exceed OE specifications for fit, form and function
• Precision engineering and robust design to withstand harsh under hood environment
• Gaskets or seals are included if required for installation
• Extensive design validation testing and 100% end-of-line tested
• Carquest Vehicle Solutions Technical Support available from ASE certified technicians: 1-866-687-5413

Fuel Cap Tester Adaper for use with Stant fuel cap testers. Color coded for easy identification. Made of durable plastic.

Product Features:

• BAR Certified adapters
• Adapter check’s a fuel cap’s ability to hold pressure.
• Adapters meet EPA standards for recommended fleet coverage.
• Check adapter application chart for specific makes and models

Fuel Cap Tester Adaper for use with Stant fuel cap testers. Color coded for easy identification. Made of durable plastic.

Product Features:

• BAR Certified adapters
• Adapter check’s a fuel cap’s ability to hold pressure.
• Adapters meet EPA standards for recommended fleet coverage.
• Check adapter application chart for specific makes and models

DENSO Oxygen Sensors are manufactured and tested to the strictest OE standards for unparalleled performance. Each component is precision built for exact replacement, and a first time fit. This innovative line features DENSO’s exclusive aluminum oxide trap layer, designed to protect the ceramic element from silicone and lead poisoning for improved engine performance, greater fuel efficiency, and unparalleled longevity. DENSO gives you the right part and the right fit.

Product Features:

• Specifically designed to meet the increasing demands of today’s engines
• 100 percent checked for high temperature signal output, air tightness, continuity, and heat resistance for optimal efficiency and performance
• Coated with aluminum oxide to prevent silicone and lead from contacting the ceramic element and damaging the platinum electrode
• Double protection cover helps maintain proper unit temperature for quicker response times, which is critical to your vehicle’s fuel efficiency
• Manufactured with a rugged stainless steel housing and porous PTFE filter to resist corrosion and contamination

DENSO Oxygen Sensors are manufactured and tested to the strictest OE standards for unparalleled performance. Each component is precision built for exact replacement, and a first time fit. This innovative line features DENSO’s exclusive aluminum oxide trap layer, designed to protect the ceramic element from silicone and lead poisoning for improved engine performance, greater fuel efficiency, and unparalleled longevity. DENSO gives you the right part and the right fit.

Product Features:

• Specifically designed to meet the increasing demands of today’s engines
• 100 percent checked for high temperature signal output, air tightness, continuity, and heat resistance for optimal efficiency and performance
• Coated with aluminum oxide to prevent silicone and lead from contacting the ceramic element and damaging the platinum electrode
• Double protection cover helps maintain proper unit temperature for quicker response times, which is critical to your vehicle’s fuel efficiency
• Manufactured with a rugged stainless steel housing and porous PTFE filter to resist corrosion and contamination