Audi RS4 Fuel and Emissions Systems

When replacing a fuel pump or module, it’s extremely important to clean the tank. Existing dirt, debris, and contamination stuck in the fuel tank can clog the brand-new strainer. Delphi’s Fuel Tank Cleaning Kit (FC01) and Tool (FC02) can help clean your fuel tank in less than five minutes. The FC01 includes a low-suds solution, cloth, and gloves that works together with the FC02 to help clean those hard to reach places without having to remove the fuel tank. Visit our Resource Center for helpful tips and tricks on fuel pumps, technologies, and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Helps avoid premature fuel pump failure
• Lint free towel included
• Low suds formulation
• Removes harmful contaminants from the fuel tank

Pressure sensors are used within several operating systems on the vehicle. Subjects in this category measure the pressure of both liquid and air to include air in a positive pressure and negative pressure range. Pressure sensors report out as the result of an electrical device called a strain gauge which produces an analog or digital signal output dependent on the needs of the circuit. Pressures may be very low such as barometric pressure, or extremely high such as in a high-pressure fuel injection system.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

Demand for Gasoline Direct injection (GDi) technology globally is expected to grow in excess of 10 percent annually through 2026. Delphi uses the latest generation of OE technology for our GDi, and our GDi service program includes the OE parts, tools and know-how to service this fast-growing, high-performance technology. Delphi is a leading Tier 1 supplier of GDi systems to global OEMs. We offer multiple GDi specific training classes, a technician support hotline staffed by ASE certified technicians, and a full line of GDi high-pressure fuel pumps. Learn more about our training programs and tech hotline at 1-877-463-3574.

Product Features:

• Capable of delivering fuel at high pressures that can range from 2,000 to 2,800 PSI
• Mechanically driven high fuel flow pump enables rail pressure build up quickly for fast start times
• Fuel delivered directly into the engine combustion chamber for increased horsepower and fuel economy
• Meets OE specifications

With Victor Reinz gaskets, you can be sure you are getting sealing solutions that deliver OE quality gasket technology and engineering. That is because Victor Reinz is an original equipment supplier and the trusted choice of manufacturers the world over, offering broad coverage for foreign and domestic cars and trucks. In Victor Reinz gasket sets, you get the right combination of components needed for fast, long-lasting repairs.

Product Features:

• Choosing Victor Reinz assures getting OE quality parts in gaskets sets that have the coverage, contents, packaging and electronic cataloging to best meet the needs of the aftermarket.

Manufactured with OEM quality materials and safety standards by an OE Supplier. Manufactured to pass all state and federal emissions requirements. Specifically designed pressure and vacuum relief valves to prevent evaporation of fuel. A leaking fuel cap can allow up to 30 gallons of gasoline to evaporate over the period of a year.

Product Features:

• Passes all state and federal emissions tests
• Manufactured from durable, long-life materials
• Manufactured from durable, long-life materials
• Reduces air pollution with proper sealing and venting
• Independently tested for emission control

Manufactured with OEM quality materials and safety standards by an OE Supplier. Manufactured to pass all state and federal emissions requirements. Specifically designed pressure and vacuum relief valves to prevent evaporation of fuel. A leaking fuel cap can allow up to 30 gallons of gasoline to evaporate over the period of a year.

Product Features:

• Protects your fuel from theft and vandalism
• Passes all state and federal emissions tests
• Manufactured from durable, long-life materials
• Reduces air pollution with proper sealing and venting
• Independently tested for emission control
• Independently tested for emission control

NGK is the world’s largest supplier and manufacturer of OEM oxygen sensors. Oxygen sensors play a critical role as part of the vehicle’s on-board diagnostic system in maintaining optimal engine performance, maximizing fuel efficiency and reducing harmful emissions. While conventional switching oxygen sensors only switch rich or lean, wideband oxygen (or Air-Fuel Ratio) sensors produce a linear output signal that allows the ECU determine exactly how rich or lean an engine is running and make continuous and precise adjustments of the air-fuel mixture to stay closest to stoichiometric, providing the best possible combustion and fewest emissions. A ceramics company at our core, uses state-of-the art technology enabling complete control of the ceramics used in our wideband oxygen sensors from raw material to finished product. Trust The Sensor Specialist for full-line market support and OE application technology.

Product Features:

• OEM QUALITY: is the world’s largest supplier of original equipment oxygen sensors with renowned quality that meets or exceeds OEM specifications
• PRODUCT ENGINEERING: Based on OE expertise, but specifically engineered for the aftermarket, Oxygen Sensors offer superior OE fit, form, function
• OE TECHNOLOGY: Upgraded to the latest OE technologies, Oxygen Sensors are designed to reduce OE failures, enhance durability and performance
• EXTENSIVE TESTING: OE development includes vibration and thermal shock testing. Testing during manufacturing guarantees quality and reliability
• EASY INSTALLATION: Oxygen Sensors are equipped with OE specified, water-resistant connectors and harness accessory hardware for easy installation
• ADVANCED CERAMIC SENSOR ELEMENT: 3-stage contaminant-resistant plasma jet and deposit trap overcoat protects against element poisoning
• ADVANTAGE: Superior dual-coated platinum interface and thinner ceramic element produces fastest light off and response times with best durability

DENSO Air/Fuel Ratio Sensors are manufactured and tested to the strictest OE standards for unparalleled peformance. Each component is precision-built for exact replacement and a first time fit. DENSO gives you the right part and the right fit¿ the first time.

Product Features:

• Specifically designed to meet the increasing demands of today’s engines
• 100 percent checked for high temperature signal output, air tightness, continuity, and heat resistance for optimal efficiency and performance
• Coated with aluminum oxide to prevent silicone and lead from contacting the ceramic element and damaging the platinum electrode
• Double protection cover helps maintain proper unit temperature for quicker response times, which is critical to your vehicle’s fuel efficiency
• Manufactured with a rugged stainless steel housing and porous PTFE filter to resist corrosion and contamination

Relays are electrical switches used to convert a small electrical load into a circuit capable of handling a high amperage load. Computers and small switches are not designed to carry the higher amperage requirement of a circuit that may have an electric motor, solenoid, or high amperage lighting fixture. Within a relay are contacts that are controlled with electromagnetism, when the circuit switch commands the device on or off, magnetism will pull or release the contact arm closing or opening the contacts within the relay that carry the voltage.

Product Features:

• Product constructed to meet all design and operating characteristics as intended by the vehicle manufacturer.
• Computer-Aided Design (CAD), laser scanning and 3D printing – utilizing Fused Deposition Modeling (FDM) and Stereolithography (SLA) – in the part design process ensures speed-to-market and a precise fit guaranteed.
• Where applicable, robust circuit board design increases durability due to heat, shock, and random electro-magnetic pulses (EMP) and power spikes.
• Tin plated lead frame prevents corrosion and ensures a reliable terminal connection under adverse ambient conditions.
• 100% thermo-shock and vibration tested to ensure superior performance in extreme conditions.
• 100% end-of-line tested to ensure accurate signal output providing product reliability, every time.

CARQUEST fuel injector seal kits include the necessary O-rings and seals to properly reseal the injector, which is a recommended practice any time the injector is removed. Includes hard to find or previously dealer-only components. Use CARQUEST tool kit ATK-001 or equivalent for proper installation of combustion seal.

Product Features:

• Designed to OE standards for ease of installation

Delphi is a Tier 1 supplier to the majority of global vehicle manufacturers and has been a manufacturer of dependable fuel pumps and fuel delivery parts for over 80 years. With over 30 OE-proprietary innovations and 150 patents in fuel technologies, Delphi is regarded as a market leader in North American fuel management with sales coverage at over 95%. Learn more about our expert-led training programs and tech hotline at 1-877-463-3574. Visit our Resource Center for helpful tips and tricks on fuel pumps, technologies, and more: https://www.delphiautoparts.com/usa/en-US/resource-center.

Product Features:

• Delphi is a global OE manufacturer and all fuel pumps are built to Delphi’s OE standards
• Empty float height and float retention matches OE specifications and guarantees correct gas gauge reading
• Lower amperage draws less load on vehicle’s electrical system
• Part is validated, tested and matched to the right vehicle application
• Always be sure to check and clean fuel tank to avoid unnecessary returns
• Lower failure rates due to its innovative design and durability

Product Features:

• Enhances overall engine performance by providing proper vapor flow to maintain correct air-fuel mixture.
• Helps reduce harmful emissions and ensures compliance with environmental regulations by controlling the release of fuel vapors into the engine
• Ensures precise operation with electromagnetic principles to control the flow of fuel vapors from the carbon canister to the engine
• Manufactured from high quality engineered materials, resistant to fuel vapors and extreme temperatures, ensuring long lasting performance
• Meets or exceeds all OEM specifications

Bosch is the world’s leading supplier and original equipment manufacturer of Oxygen Sensors. Bosch invented the automotive oxygen sensor and leads the way in sensor technology and innovation. From overall sensor design to the critical ceramic element, Bosch is known worldwide for quality and performance.

Product Features:

• Advanced Wideband sensing element for exact air/fuel measurement
• Robust sensor design increases sensor longevity
• Seared protection tube due to 100% functional quality test
• True Direct-fit
• Pre-coated threads with anti-seize compound right out of the box

DENSO Oxygen Sensors are manufactured and tested to the strictest OE standards for unparalleled peformance; Each component is precision built for exact replacement, and a first time fit; This innovative line features DENSO’s exclusive aluminum oxide trap layer, designed to protect the ceramic element from silicone and lead posining for improved engine performance, greater fuel efficiency, and unparalleled longevity; DENSO gives you the right part and the right fit, the first time.

Product Features:

• Specifically designed to meet the increasing demands of today’s engines
• 100 percent checked for high temperature signal output, air tightness, continuity, and heat resistance for optimal efficiency and performance
• Coated with aluminum oxide to prevent silicone and lead from contacting the ceramic element and damaging the platinum electrode
• Double protection cover helps maintain proper unit temperature for quicker response times, which is critical to your vehicle’s fuel efficiency
• Manufactured with a rugged stainless steel housing and porous PTFE filter to resist corrosion and contamination

Bosch is the world’s leading supplier and original equipment manufacturer of Oxygen Sensors. Bosch invented the automotive oxygen sensor and leads the way in sensor technology and innovation. From overall sensor design to the critical ceramic element, Bosch is known worldwide for quality and performance.

Product Features:

• Premium Bosch oxygen sensors are designed to improve fuel economy while reducing harmful emissions
• Direct Fit includes OE Connector for easy installation
• Performance meets or exceeds OE specifications
• True Direct-fit OE connectors and harness

Engineered for a perfect fit and plug-and-play installation, this vapor canister purge valve is a direct replacement for the original equipment purge valve. It is critical to the evaporative emissions system and fulfills government requirements.

Product Features:

• Direct replacement – this vapor canister purge valve fits and functions like original equipment to ensure proper function of your vehicle’s evaporative emissions system
• Quality construction – manufactured from premium materials for a long service life
• Excellent value – original equipment quality at a lower price
• Quality tested – has undergone testing to ensure proper fit and performance

For European vehicles, A.P.A. manufactures the URO Parts brand of quality replacement parts, which meet or exceed OEM specifications. URO Parts components are ideal for both professional and DIY vehicle repair, and are often the exclusive aftermarket alternative to overpriced ¿Genuine¿ components. By reducing deferred maintenance with URO Parts, you will increase the bottom line of your business. With its URO Premium line, A.P.A. offers problem-solving upgraded components that are superior to failure-prone OEM parts in design and/or materials. A.P.A. is so confident in the longevity and reliability of URO Premium products, . URO Parts also specializes in accurate reproduction parts for classic vehicles, including a huge variety of items that are no longer available from the dealer.

Product Features:

• Guaranteed fitment
• Ideal replacement of malfunctioning OE vacuum control valve solenoid
• Direct replacement design for easy installation
• Manufactured to meet or exceed OE performance

This premium tool kit is designed to ensure the correct installation of the combustion seal on Gasoline Direct Injectors (GDI), which require replacement any time the injector is reinstalled. This special tool allows for the expansion of the combustion seal to allow installation onto the injector’s tip and resizing tools to provide precise dimensioning to ensure proper combustion sealing. Constructed of high-quality stainless steel the tool will provide years of trouble-free service and can be used on over 100 unique styles of GDI injectors.

Product Features:

• Includes two expansion cones
• Includes two resizing tools
• Includes one seal installation collet
• Includes hard case
• Includes instruction manual

Carquest Premium mass air flow (MAF) sensors are built to meet the original equipment (OE) specifications for each application. Our MAF sensors are built by a manufacturer that meets IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium mass air flow sensors are 100% new and undergo extensive validation testing to ensure long-lasting performance and reliability.

Product Features:

• Designed to meet OE specifications for fit, form and function
• 100% new unit with no core charge
• Advanced micro-controlled technology delivers more accurate output in extreme temperatures
• Extensive validation testing to ensure precision output for better performance and reliability
• O-rings or gaskets included where applicable

Carquest Premium mass air flow (MAF) sensors are built to meet the original equipment (OE) specifications for each application. Our MAF sensors are built by a manufacturer that meets IATF 16949 certified framework, an internationally recognized proof of quality in the automotive industry. Carquest Premium mass air flow sensors are 100% new and undergo extensive validation testing to ensure long-lasting performance and reliability.

Product Features:

• Designed to meet OE specifications for fit, form and function
• 100% new unit with no core charge
• Advanced micro-controlled technology delivers more accurate output in extreme temperatures
• Extensive validation testing to ensure precision output for better performance and reliability
• O-rings or gaskets included where applicable