2004 Volvo S40 Catalytic Converters

Your 2004 Volvo S40 might be the best vehicle you’ve ever owned. Or you may just be struggling to keep it highway-approved. No matter the situation, Advance Auto Parts has the Catalytic Converters you desperately need.

We currently carry 18 Catalytic Converters to choose from for your 2004 Volvo S40, and our inventory prices range from as little as $170.99 up to $1,237.99.

On top of low prices, Advance Auto Parts offers 2 different trusted brands of Catalytic Converters for the 2004 Volvo S40. We only sell parts from trusted brands like Walker so that you can find quality parts you can count on.

Don’t take our word for it – check out customer ratings and reviews to buy with confidence. We have 10 reviews on our Catalytic Converters for the 2004 Volvo S40 from previous customers.

Have parts delivered straight to your home, or find the nearest Advance Auto Parts store to check out our Catalytic Converters stock in-person!

Catalytic Converters for Your 2004 Volvo S40

Walker – Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed (Part No.93237)

Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed

from

$224.99
Designed to comply with EPA emissions requirements while delivering premium performance and durability with assured compliance, Walker® Ultra® Universal Catalytic Converters are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
  • FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
  • BUY WITH CONFIDENCE — Backed by Walker’s 25,000-mile/40,000-kilometer emissions and 5-year 50,000-mile/80,000-kilometer structural integrity warranty. Visit Walkerexhaust.com for details.
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Walker – Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed (Part No.54583)

Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed

from

$809.99
Designed to comply with EPA standards while delivering premium performance with assured compliance, Walker® Ultra® Direct-Fit Catalytic Converters provide premium performance and are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • DIRECT-FIT DESIGN — Direct-fit bolt-on replacement solution with OE-style hangers, brackets, routings and heat shields for easy installation that doesn’t require specialized fabrication and/or welding
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • STRONG AND DURABLE — Features thick OE-style flanges, hangers and brackets for strength and durability
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
  • BUY WITH CONFIDENCE — Backed by Walker’s 25,000-mile/40,000-kilometer emissions and 5-year 50,000-mile/80,000-kilometer structural integrity warranty. Visit Walkerexhaust.com for details.
See More

Walker – Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed (Part No.93267)

Catalytic Converter- EPA Ultra, Universal/ Fabrication Needed

from

$202.99
Designed to comply with EPA emissions requirements while delivering premium performance and durability with assured compliance, Walker® Ultra® Universal Catalytic Converters are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO & NY. Legal in ME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • DURABLE — Features stainless-steel body with aluminized pipe and heat shields for durability
  • FLEXIBLE SOLUTION — Customizable design features expandable bushings for easy fitment and may require specialized fabrication and/or welding for installation
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
  • BUY WITH CONFIDENCE — Backed by Walker’s 25,000-mile/40,000-kilometer emissions and 5-year 50,000-mile/80,000-kilometer structural integrity warranty. Visit Walkerexhaust.com for details.
See More

MagnaFlow – HM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.99205HM)

HM Grade Federal / EPA Compliant Universal Catalytic Converter

from

$178.99
MagnaFlow HM Grade Federal/EPA Compliant Universal Catalytic Converter 99205HM helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – OEM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.51355)

OEM Grade Federal / EPA Compliant Universal Catalytic Converter

from

$202.99
MagnaFlow OEM Grade Federal/EPA Compliant Universal Catalytic Converter 51355 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – HM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.99355HM)

HM Grade Federal / EPA Compliant Universal Catalytic Converter

from

$188.99
MagnaFlow HM Grade Federal/EPA Compliant Universal Catalytic Converter 99355HM helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – OEM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.51205)

OEM Grade Federal / EPA Compliant Universal Catalytic Converter

from

$194.99
MagnaFlow OEM Grade Federal/EPA Compliant Universal Catalytic Converter 51205 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – California Grade CARB Compliant Direct-Fit Catalytic Converter (Part No.441031)

California Grade CARB Compliant Direct-Fit Catalytic Converter

from

$1237.99
MagnaFlow California Grade CARB Compliant Direct-Fit Catalytic Converter 441031 helps keep the check engine light off. DIY installation is easy with the proper tools (no cutting or welding required). With features including mandrel-bent tubing to eliminate flow restrictions and stainless steel construction to resist corrosion, you can have confidence in the quality of this catalytic converter. Using state-of-the-art 3D scanning systems in the design process, the MagnaFlow metrology department ensures this new part to fit and function like the original equipment. This direct-fit catalytic converter is designed to fit the 2004 Volvo S40 and 2004 Volvo V40. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

Walker – CalCat Catalytic Converter- CARB Certified, Direct Replacement, No Fabrication Needed (Part No.82691)

CalCat Catalytic Converter- CARB Certified, Direct Replacement, No Fabrication Needed

from

$1189.99
Designed, tested and validated for assured compliance to meet CARB standards, Walker CalCat Direct-Fit Catalytic Converters are available for OBDII (1996 and newer) and non-OBD (1995 and older) vehicles and delivers a precise OE-style fit.

Product Features:
  • CARB COMPLIANT — For use on OBDII vehicles, 1996 and newer and non-OBD 1995 and older. Legal for sale in CA, CO, NY & other states requiring CARB-compliant replacement converters. Consult your state’s aftermarket converter regulations.
  • DIRECT-FIT DESIGN — Direct-fit bolt-on replacement solution with OE-style hangers, brackets, routings and heat shields for easy installation that doesn’t require specialized fabrication or welding
  • SUPERIOR TECHNOLOGY — Optimal high technology washcoat formulated to deliver superior performance (as compared to EPA-compliant converters)
  • CONSISTENT PERFORMANCE — Utilizes a precise OE-style coating process to apply catalyst material to the substrate, providing consistent performance for assured emissions compliance
  • STRONG AND DURABLE — Features thick OE-style flanges, hangers and brackets for strength and stainless-steel body with aluminized pipe and heat shields for durability
See More

MagnaFlow – HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.24144)

HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$728.99
Keep the check engine light off with MagnaFlow HM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 24144. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. This direct-fit catalytic converter is designed to fit the 2004-2010 Volvo S40 and 2005-2010 Volvo V50. Avoid potential exhaust leaks by using the included gaskets to get a proper seal. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.24133)

HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$643.99
Keep the check engine light off with MagnaFlow HM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 24133. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. This direct-fit catalytic converter is designed to fit the 2004-2010 Volvo S40 and 2005-2010 Volvo V50. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.49318)

OEM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$629.99
Keep the check engine light off with MagnaFlow OEM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 49318. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. This direct-fit catalytic converter is designed to fit the 2000-2004 Volvo S40 and 2000-2004 Volvo V40. The included gaskets & hardware reduce the possibility of a leaking seal while avoiding the need to reuse corroded factory parts for installation. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – California Grade CARB Compliant Universal Catalytic Converter (Part No.441205)

California Grade CARB Compliant Universal Catalytic Converter

from

$516.99
MagnaFlow California Grade CARB Compliant Universal Catalytic Converter 441205 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed California Air Resource Board requirements, and has undergone additional testing to comply with CARB guidelines to allow for legal use in California and CARB restricted states, for the listed vehicles.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for CARB-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

Walker – Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed (Part No.53784)

Catalytic Converter- EPA Ultra, Direct Replacement, No Fabrication Needed

from

$508.99
Designed to comply with EPA standards while delivering premium performance with assured compliance, Walker Ultra Direct-Fit Catalytic Converters provide premium performance and are available for import and domestic OBDII (1996 and newer) vehicles.

Product Features:
  • EPA COMPLIANT — For use on OBDII vehicles, 1996 and newer. Not legal for sale or use in CA, CO or NY. Legal inME on EPA Federal Emission Equipped Vehicles only. Consult your state’s aftermarket converter regulations for details.
  • DIRECT-FIT DESIGN — Direct-fit bolt-on replacement solution with OE-style hangers, brackets, routings and heat shields for easy installation that doesn’t require specialized fabrication and/or welding
  • KEEPS CHECK ENGINE LIGHT OFF FOR EMISSIONS CODES — OE-style high-technology washcoat and optimal precious metal load delivers required reduction in tailpipe emissions to match vehicle application
  • STRONG AND DURABLE — Features thick OE-style flanges, hangers and brackets for strength and durability
  • OE-STYLE DESIGN — Features aluminized heat shields when originally equipped, to match OE design, protecting the undercarriage from heat created by the converter
See More

MagnaFlow – HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.50828)

HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$503.99
Keep the check engine light off with MagnaFlow HM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 50828. With features including free-flowing mandrel-bent tubing and highly corrosion resistant stainless steel construction, easily install this spun body converter yourself using the proper tools, no cutting or welding required. MagnaFlow’s state-of-the-art metrology department uses the latest 3D scanning systems during research and development, so you can be confident that your new part will fit and function like the original equipment. By replicating the OE spun body design, the single laser fusion weld greatly reduces the possibility of a leak, and our compact, low-mass design also allows for greater thermal efficiency. This direct-fit catalytic converter is designed to fit the 2000-2004 Volvo S40 and 2000-2004 Volvo V40. The included gaskets & hardware reduce the possibility of a leaking seal while avoiding the need to reuse corroded factory parts for installation. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter (Part No.93292)

HM Grade Federal / EPA Compliant Direct-Fit Catalytic Converter

from

$400.99
MagnaFlow HM Grade Federal/EPA Compliant Direct-Fit Catalytic Converter 93292 helps keep the check engine light off. DIY installation is easy with the proper tools (no cutting or welding required). With features including mandrel-bent tubing to eliminate flow restrictions and stainless steel construction to resist corrosion, you can have confidence in the quality of this catalytic converter. Using state-of-the-art 3D scanning systems in the design process, the MagnaFlow metrology department ensures this new part to fit and function like the original equipment. This direct-fit catalytic converter is designed to fit the 2000-2004 Volvo S40 and 2001-2004 Volvo V40. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly crafted to replicate OEM-like flow dynamics, maintaining factory performance and fuel efficiency.
  • Simplifies installation with essential gaskets and hardware being included in the box.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – OEM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.51105)

OEM Grade Federal / EPA Compliant Universal Catalytic Converter

from

$172.99
MagnaFlow OEM Grade Federal/EPA Compliant Universal Catalytic Converter 51105 helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with California or Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

MagnaFlow – HM Grade Federal / EPA Compliant Universal Catalytic Converter (Part No.99105HM)

HM Grade Federal / EPA Compliant Universal Catalytic Converter

from

$170.99
MagnaFlow HM Grade Federal/EPA Compliant Universal Catalytic Converter 99105HM helps keep the check engine light off. Get the right fit for a wide array of vehicles thanks to the adaptable Universal design (cutting and welding is required). With highly corrosion resistant, stainless steel construction, you can have confidence in the quality of this catalytic converter. This replacement part is designed to meet or exceed Federal emissions requirements set forth by the EPA, complying with legal standards for OBDII Federally registered vehicles with Federal/EPA Emission systems.

Product Features:
  • Expertly formulated catalyst blend maximizes efficiency, ensuring optimal emissions control to keep your check engine light off.
  • Compact, lightweight construction enables installation in confined areas, welding is required.
  • Your trusted source for EPA-compliant catalytic converters, providing assurance of genuine compliance while delivering quality that will last.
See More

FAQs for 2004 Volvo S40 Catalytic Converters

What are the most popular Catalytic Converters for the 2004 Volvo S40?

With 2 brands you can trust, our most popular Catalytic Converters for the 2004 Volvo S40 parts are: