2004 Kenworth C500 Fuel and Emissions Systems

Below you will find various in-demand Kenworth Fuel and Emissions Systems, components and accessories for your 2004 C500. Advance Auto Parts has popular C500 parts like Fuel Tanks, Air Flow Sensors, Fuel Injectors and more. You’ll also find aftermarket and OEM Fuel and Emissions Systems for other C500 model years including 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2018 and more. Select a category of 2004 Kenworth C500 Fuel and Emissions Systems below and start saving instantly.

Popular 2004 Kenworth C500 Fuel and Emissions Systems Categories

Gas Caps

Manifold Air Pressure Sensors

Fuel and Water Separators

EGR Valves

Fuel Injectors

EGR Coolers

Fuel Tank Sending Units

EGR Cooler Clamps

Essential Fuel and Emissions Systems for 2004 Kenworth C500s

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$637.99

Our EGR valves include a gasket for a complete repair. Plus, they are designed to withstand extreme heat and carbon build-up for a longer service life.

Product Features:

Direct replacement for a proper fit
Includes gasket for a tight seal
Helps reduce emissions to protect the environment
Vehicle try-on testing has been conducted on this part to ensure trouble-free performance

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$1809.99

This EGR cooler has been engineered to match the fit and function of the original EGR cooler on specific vehicle years, makes and models. It has undergone rigorous testing and OEM benchmarking to ensure reliability.

Product Features:

Direct replacement – this EGR cooler is made to match the fit and function of the original part on specific applications.
Rigorously tested – heat transfer testing, burst testing and vehicle try-on testing ensures fit and reliability
Durable construction – this part is made from quality materials to ensure reliable performance and a long service life
Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience

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$239.99

Tight seals are essential to proper EGR cooler operation. This EGR cooler gasket kit contains all the gaskets and seals required to ensure a solid repair. Made of quality materials, this kit is a direct replacement for original equipment parts.

Product Features:

Direct replacement – this exhaust gas recirculation (EGR) gasket kit matches the original equipment gaskets for this vehicle application.
Durable construction – the components in this EGR cooler gasket kit are made of quality materials for a secure fit and excellent durability
Convenient solution – the gaskets in this kit should be replaced whenever repairs are performed on the EGR cooler, intake manifold or oil cooler
Quality tested – this part has undergone try-on and material testing to ensure a quality fit and long service life

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$102.99

Direct replacement – this exhaust gas recirculation (EGR) gasket kit matches the original equipment gaskets for this vehicle application.
Durable construction – the components in this EGR cooler gasket kit are made of quality materials for a secure fit and excellent durability
Convenient solution – the gaskets in this kit should be replaced whenever repairs are performed on the EGR cooler, intake manifold or oil cooler
Quality tested – this part has undergone try-on and material testing to ensure a quality fit and long service life

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$439.99

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part.

Product Features:

100% O-ring replacement
All Delphi injectors are tested utilizing OE methodologies
Delphi injectors are produced in a Delphi ISO 9001:2008 certified facility
No internal seal rings equals minimized leakage
Recessed fuel exit minimizing possible plugging
Reduced spray variation, accurate fuel spray pattern mean better emissions and cold start capabilities
Thermally isolates fuel from engine by drawing manifold heat away from the fuel rail eliminating engine hesitation due to vapor lock

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$476.99

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part.

Product Features:

100% O-ring replacement
All Delphi injectors are tested utilizing OE methodologies
Delphi injectors are produced in a Delphi ISO 9001:2008 certified facility
No internal seal rings equals minimized leakage
Recessed fuel exit minimizing possible plugging
Reduced spray variation, accurate fuel spray pattern mean better emissions and cold start capabilities
Thermally isolates fuel from engine by drawing manifold heat away from the fuel rail eliminating engine hesitation due to vapor lock

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$426.99

CARDONE Remanufactured Fuel Injectors provide an alternative plug and play solution to fuel delivery for diesel applications. All units are flow tested and balanced and replaced with new O-rings and gaskets. Each unit retains OEM duty cycle and pulse width ensuring reliable performance. All units are built to meet or exceed OEM performance, providing a quality product both you and your vehicle can rely on.

Product Features:

All gaskets, O-rings and bearings are replaced 100% to ensure optimal performance
Each assembled unit is individually calibrated and tested to ensure it meets or exceeds O.E.M. form, fit and function
All components are renewed or replaced as necessary to ensure high quality and durability
When applicable, improvements based on typical failure modes of original units are incorporated into the design and manufacture of replacement component parts, which translates into longer service life and less down-time for the driver
Guaranteed fit and function
Meets or exceeds O.E.M. performance

from

$439.99

100 years of OE experience, supplier to the world’s top automakers, OE Heritage and knowledge built into every aftermarket part.

Product Features:

100% O-ring replacement
All Delphi injectors are tested utilizing OE methodologies
Delphi injectors are produced in a Delphi ISO 9001:2008 certified facility
No internal seal rings equals minimized leakage
Recessed fuel exit minimizing possible plugging
Reduced spray variation, accurate fuel spray pattern mean better emissions and cold start capabilities
Thermally isolates fuel from engine by drawing manifold heat away from the fuel rail eliminating engine hesitation due to vapor lock

from

$192.99

This fuel tank sending unit is designed to match the fit and function of the original unit on specified applications. Made of quality materials, it is engineered for reliable performance and durability.

Product Features:

Direct replacement – this fuel tank sending unit is designed to match the fit and function of the original unit on specified applications.
Restores functionality – reliable replacement for an original part that has failed due to internal sensor failure
Durable construction – this part is made from quality materials to ensure reliable performance and long service life
Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

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$205.99

Direct replacement – this fuel tank sending unit is designed to match the fit and function of the original unit on specified applications.
Restores functionality – reliable replacement for an original part that has failed due to internal sensor failure
Durable construction – this part is made from quality materials to ensure reliable performance and long service life
Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

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$118.99

Manufactured with OEM quality materials and safety standards by an OE Supplier. Manufactured to pass all state and federal emissions requirements. Specifically designed pressure and vacuum relief valves to prevent evaporation of fuel. A leaking fuel cap can allow up to 30 gallons of gasoline to evaporate over the period of a year.

Product Features:

Protects your fuel from theft and vandalism
Manufactured from durable, long-life materials
Independently tested for emission control
Passes all state and federal emissions tests
Reduces air pollution with proper sealing and venting

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$26.99

Modern fuel injection systems require fuel be free of both particulate and water contamination. Carquest fuel filters keep fuel clean and engines running at maximum efficiency.

Product Features:

Designed to meet or exceed OE filter performance levels over the entire OE recommended service interval.
Made in USA

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$41.99

Modern fuel injection systems require fuel be free of both particulate and water contamination. Carquest spin-on fuel filters keep fuel clean and engines running at maximum efficiency.

Product Features:

Designed to meet or exceed OE filter performance levels over the entire OE recommended service interval.
Application engineered media which aids in stripping water in diesel fuels
Patent pending drain, metal end caps, which hold media in place
Rust resistant can, ensuring no leakage from inside
Made in USA
Includes Standpipe
CAUTION: Furnished D-Ring must be installed on post for seal.

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$59.99

This exhaust gas recirculation (EGR) cooler clamp is designed to match the fit of the original clamp on specified vehicles and is recommended for replacement during EGR cooler service. It is engineered from stainless steel for reliable service life.

Product Features:

Direct replacement – this exhaust gas recirculation (EGR) cooler clamp is designed to match the fit of the original clamp and is recommended for replacement during EGR cooler service.
Ideal solution – engineered from stainless steel to withstand extreme heat and to resist corrosion
Durable construction – designed and manufactured to strict specifications for reliable performance
Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience

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$143.99

This manifold absolute pressure sensor is designed to match the function of an original sensor on specified vehicles, and to help accurately monitor manifold pressure when an original sensor has failed from heat or internal component damage.

Product Features:

Direct replacement – this manifold absolute pressure sensor is designed to match the fit and function of the original sensor on specified vehicles.
Ideal solution – engineered to help accurately monitor manifold pressure when an original sensor has failed from heat or internal component damage
Durable construction – designed and manufactured to strict specifications for reliable performance
Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience

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$191.99

Direct replacement – this manifold absolute pressure sensor is designed to match the fit and function of the original sensor on specified vehicles.
Ideal solution – engineered to help accurately monitor manifold pressure when an original sensor has failed from heat or internal component damage
Durable construction – designed and manufactured to strict specifications for reliable performance
Trustworthy quality – backed by a team of product experts in the United States and more than a century of automotive experience

Upgrade your 2004 Kenworth C500 with Top-Quality Fuel and Emissions Systems

When it comes to maintaining or upgrading your 2004 Kenworth C500, nothing is more important than using high-quality OEM or aftermarket parts that you can trust. Whether you’re repairing damage to your Kenworth or enhancing its overall performance, Fuel and Emissions Systems are key to keeping your C500 functioning at its best. At Advance Auto Parts, we offer a wide selection of 9 Fuel and Emissions Systems for the 2004 Kenworth C500, designed to meet your needs without breaking the bank. From Fuel Tank replacements to Air Flow Sensors upgrades, we’ve got you covered with parts that fit your vehicle perfectly and ensure long-lasting performance.

Affordable Prices and Wide Selection

Shopping for Fuel and Emissions Systems for any vehicle can be a hassle, especially if you’re on a budget. But with Advance Auto Parts, you can find high-quality Fuel and Emissions Systems for your 2004 Kenworth C500 at great prices. Our Fuel and Emissions Systems inventory for this model ranges from just $26.99 to $767.99, with an average price of $250.88. Our 9 Fuel and Emissions Systems in stock come from 3 trusted brands, so you’re sure to find the right part for your 2004 Kenworth C500 without overspending.

Explore Related Parts and More

While you’re here, don’t forget to check out other essential categories that go hand in hand with Fuel and Emissions System upgrades. Explore related part types like Batteries and Chargers, Fluids and Chemicals and more to make sure your 2004 Kenworth C500 is always ready to roll. We’re committed to providing you with everything you need to keep your C500 in top shape, all in one place. Start shopping confidently below for your 2004 Kenworth C500!

Best-Selling Fuel Tanks for 2004 Kenworth C500s

Enhance the driving experience in your Kenworth with 2 quality Fuel Tank components, starting at $192.99.

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from

$205.99

Direct replacement – this fuel tank sending unit is designed to match the fit and function of the original unit on specified applications.
Restores functionality – reliable replacement for an original part that has failed due to internal sensor failure
Durable construction – this part is made from quality materials to ensure reliable performance and long service life
Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

from

$192.99

Direct replacement – this fuel tank sending unit is designed to match the fit and function of the original unit on specified applications.
Restores functionality – reliable replacement for an original part that has failed due to internal sensor failure
Durable construction – this part is made from quality materials to ensure reliable performance and long service life
Trustworthy quality – backed by team of product experts in the United States and more than a century of automotive experience

Top Picks for 2004 Kenworth C500 Fuel Injectors

Upgrade Kenworth C500s with top-quality Fuel Injectors parts, including 1 OEM and aftermarket selections for your 2004 model.

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from

$767.99

All gaskets, O-rings and bearings are replaced 100% to ensure optimal performance
Each assembled unit is individually calibrated and tested to ensure it meets or exceeds O.E.M. form, fit and function
All components are renewed or replaced as necessary to ensure high quality and durability
When applicable, improvements based on typical failure modes of original units are incorporated into the design and manufacture of replacement component parts, which translates into longer service life and less down-time for the driver
Guaranteed fit and function
Meets or exceeds O.E.M. performance

In-Demand Gas Caps for 2004 Kenworth C500s

Select from 1 premium Gas Caps parts for your 2004 Kenworth C500.

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from

$118.99

Protects your fuel from theft and vandalism
Manufactured from durable, long-life materials
Independently tested for emission control
Passes all state and federal emissions tests
Reduces air pollution with proper sealing and venting

Most Sold 2004 Kenworth C500 Fuel Pumps

Explore our best-selling Kenworth parts for the 2004 C500 among 1 OEM and aftermarket options starting from $26.99.

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$26.99

Modern fuel injection systems require fuel be free of both particulate and water contamination. Carquest fuel filters keep fuel clean and engines running at maximum efficiency.

Product Features:

Designed to meet or exceed OE filter performance levels over the entire OE recommended service interval.
Made in USA

FAQs for 2004 Kenworth C500 Fuel and Emissions Systems

Which Fuel and Emissions Systems are best-sellers for 2004 Kenworth C500s?

Out of 9 Fuel and Emissions Systems that fit 2004 Kenworth C500s, the following parts are the top sellers:

Fuel/Water Separator Element (10556402) – $26.99
Heavy Duty Fuel Sender (10453357) – $205.99
Heavy Duty Exhaust Gas Recirculation Cooler Gasket Kit (10837403) – $102.99

What’s the price range for 2004 Kenworth C500 Fuel and Emissions Systems?

Fuel and Emissions System prices for the 2004 Kenworth C500 start at $26.99 and go up to $767.99 for the most premium parts.

What’s the average price of a Fuel and Emissions System for a 2004 Kenworth C500?

The average price for Fuel and Emissions Systems for the 2004 Kenworth C500 is $250.88. Keep in mind the variety of part types within our Fuel and Emissions System category so you are likely to find a wide range of prices across a variety of parts and components.

Does Advance Auto Parts sell Fuel and Emissions Systems for other Kenworth C500 model years?

Yes, we currently carry Fuel and Emissions Systems for 35 model years of Kenworth C500s between 1981 and 2019. Fuel and Emissions Systems are bought most frequently for the following model years: 2018, 2015, 2014, 2013, 2012, 2011, 2010, 2009, and 2008.

What are the cheapest Fuel and Emissions Systems for my 2004 Kenworth C500?

The cheapest 2004 Kenworth C500 Fuel and Emissions Systems we carry in stock are:

Fuel/Water Separator Element (10556402) – $26.99
EGR Cooler V-Band Clamp (12102351) – $59.99
Heavy Duty Exhaust Gas Recirculation Cooler Gasket Kit (10837403) – $102.99
Truck Locking Fuel Cap (10858460) – $118.99
Manifold Absolute Pressure Sensor (11381763) – $143.99

What types of Fuel and Emissions Systems do you sell for my 2004 Kenworth C500?

As of 2/5/25, these are some of the most in-demand types of Fuel and Emissions Systems for a 2004 Kenworth C500:

Can I get help with 2004 Kenworth C500 Fuel and Emissions System orders?

Contact our customer support team, by chat or phone, through the help desk page, where you can find instant answers about Kenworth Fuel and Emissions Systems and more.

What is your return policy for Kenworth C500 Fuel and Emissions Systems?

Advance Auto Parts keeps returns simple. For new Kenworth C500 Fuel and Emissions Systems and accessories, your online orders can be returned, in their original condition, within 45 days. For requirements, see the returns page.

2004 Kenworth C500 Fuel and Emissions Systems

Dorman – HD Solutions – Heavy Duty EGR Valve (Part No.904-5001)

Dorman – HD Solutions – Heavy Duty Exhaust Gas Recirculation Cooler Kit (Part No.904-5024)

Dorman – HD Solutions – Heavy Duty Exhaust Gas Recirculation Cooler Gasket Kit (Part No.904-5009)

Dorman – HD Solutions – Heavy Duty Exhaust Gas Recirculation Cooler Gasket Kit (Part No.904-5007)

Delphi – Fuel Injector (Part No.EX631767)

Delphi – Fuel Injector (Part No.EX631756)

Cardone – Fuel Injector (Part No.2J-703)

Delphi – Fuel Injector (Part No.EX631766)

Dorman – HD Solutions – Heavy Duty Fuel Sender (Part No.285-5406)

Dorman – HD Solutions – Heavy Duty Fuel Sender (Part No.285-5404)

Carquest Premium – Truck Locking Fuel Cap (Part No.10423)

Carquest Premium – Fuel/Water Separator Element (Part No.86651)

Carquest Premium – Fuel/Water Separator Spin-on with Drain (Part No.86406)

Dorman – HD Solutions – EGR Cooler V-Band Clamp (Part No.904-5154)

Dorman – HD Solutions – Manifold Absolute Pressure Sensor (Part No.904-7107)

Dorman – HD Solutions – Air Inlet Manifold Pressure Sensor (Part No.904-7037)

Dorman – HD Solutions – Heavy Duty Fuel Sender (Part No.285-5404)

Dorman – HD Solutions – Heavy Duty Fuel Sender (Part No.285-5406)

Dorman – HD Solutions – Manifold Absolute Pressure Sensor (Part No.904-7107)

Cardone – Fuel Injector (Part No.2J-603)

Carquest Premium – Truck Locking Fuel Cap (Part No.10423)

Carquest Premium – Fuel/Water Separator Element (Part No.86651)