2004 Freightliner Sprinter 3500 Brake Parts

The Pilenga brake disc is an OE-Quality replacement and is an original equipment supplier to many European automotive manufacturers. Pilenga manufactures OE-Quality Brake Discs that assures maximum performance and enhanced driving comfort, providing the same levels of quality, technology and performance that are found in many of the OEM fitments. With enhanced thermal inertia, Pilenga High Carbon discs reduce both vibration and noise. Pilenga’s meticulously controlled production process makes it possible to precisely contrast the chemical composition of the cast iron, maximizing the percentage of carbon in the discs.

Product Features:

• OE-Equivalent and a direct fit replacement
• Disc made of high carbon steel.
• Great heat transfer
• Reduced rotor wear
• Resistant to warping.

CARQUEST premium engine management products provide the right products for a wide range of domestic and import applications. Delivering the highest performance and durability under demanding conditions.

Wearever brake shoes are 100% new OE replacement brake shoes and come with coated steel to guard against rust, salt and road grime. Wearever brake shoes provide exceptional stopping power, virtually noise free and exact fitment to the original equipment brake shoes.

Product Features:

• Wearever Brake Shoes come bonded or riveted based on OE design.
• Wearever Brake Shoes are coated to prevent rust.
• Wearever Brake Shoes are 100% New not remanufactured.
• Brand may vary by location

Carquest Premium Coated Caliper Brackets are engineered and manufactured to meet or exceed OEM performance specifications for strength and durability. Complete inspection of all critical dimensions and bolt threads for a perfect fit and easy installation. OE style rust protective coatings ensure worry-free performance for miles top come.

Product Features:

• Meets or exceeds OE performance specifications
• Application-specific brackets for perfect fit and easy installation
• OE style rust protection extends product life
• Grease pack is included for easy installation

Carquest Platinum Professional brake pads are a premium alternative to original equipment brake pads that provide superior stopping performance, quieter braking and cleaner wheels. All CQ Platinum Professional brake pads are manufactured by a vertically

Product Features:

• Industry-leading number of application specific formulations for maximum performance and extended pad life
• On-vehicle testing similar to original equipment tests
• Patented 4-Layer HEX Shim Technology provides quiet braking
• HEX shim design utilizes aramid fibers, the same fibers used in bulletproof vests, to reduce shim wear
• Burnishing compound allows for a faster break-in of pads and rotors
• PTFE coated hardware and caliper pin grease included for nearly every application
• Wear sensors included on most European applications that require replacement
• Powder-coated backing plate prevents corrosion

Brakes are designed as a system and all the parts need to work together for best performance. Industry brake service experts agree – when brake friction materials are ready to be replaced, the hardware is too. Caliper Guide Pins are important to replace because they hold the brake piston in place to create effective stopping performance.

Product Features:

• This part matches Original Equipment (OE) quality specifications
• Easy and fast replacement
• Helps deliver a quieter, more efficient braking system
• Corrosion resistant coating for long-lasting durability against harsh roads
• Manufactured with quality materials to suppress high stress levels

Bowa electronic brake pad wear sensors are engineered and manufactured to original equipment specifications and are designed to withstand the extreme heat generated by the brake pads. The engineers at Bowa make certain that all materials, parts and tolerances meet the same high standards as the OE brake sensors they supply to brake manufacturers and auto makers worldwide.

Product Features:

• Exact Replacement with OE Fittings and Connectors
• Highly Durable and Resistant to Temperatures
• Supplied with OE style electrical connectors
• Bowa is an OE supplier to Brake and Vehicle Manufacturers

CARDONE Remanufactured Power Brake Boosters are re-engineered, built and tested to match O.E. performance. Original designs are scrutinized for potential improvement and, where applicable, design upgrades are implemented to produce a more durable part than the original. All units are 100% tested to ensure perfect fit and function.

Product Features:

• 100% O.E. quality seals, diaphragms and check valves are installed on every unit for like-new performance and reliability.
• Exclusive rust-prohibitive finishing process extends unit life.
• Master cylinder output rods are pre-adjusted (when included) for easier and faster installation.
• All units are 100% tested to ensure reliable performance.
• Guaranteed fit and function.

Carquest Platinum Professional brake pads are professional-quality brake pads that provide an unmatched level of performance and reliability.

Product Features:

• Industry-leading number of application specific formulations for maximum performance and extended pad life
• On-vehicle testing similar to original equipment tests
• Patented 4-Layer HEX Shim Technology provides quiet braking
• HEX shim design utilizes aramid fibers, the same fibers used in bulletproof vests, to reduce shim wear
• Burnishing compound allows for a faster break-in of pads and rotors
• PTFE coated hardware and caliper pin grease included for nearly every application
• Powder-coated backing plate prevents corrosion

Carquest Premium Brake Calipers are manufactured to meet or exceed original equipment manufacturer specifications for performance and durability. Where applicable, Carquest Premium Brake Calipers feature a specially formulated OE style zinc di-chromate anti-corrosion finish that provides superior rust protection in all conditions. Carquest Premium Brake Calipers feature new OE design, stainless steel pistons manufactured for maximum durability, and precision machined for an exacting fit and smooth application of braking force. Carquest Premium Brake Calipers include 100% new OE design dust boots and EPDM rubber seals that provide increased resistance to thermal deterioration and years of-leak free operation. Carquest Premium Brake Calipers include application-specific brackets and abutment hardware where required, for easy installation and confident restoration of stopping power. 100% end-of-line inspection and pressure testing guarantees perfect performance right out of the box.

Product Features:

• Meets or exceeds original equipment specifications for performance and durability
• OE design stainless steel pistons provide maximum durability and are precision machined for a perfect fit in the caliper body
• Application-specific caliper bodies for easy installation
• Brackets included where required, for complete system restoration
• Meets or exceeds original equipment specifications for performance and durability
• OE design stainless steel pistons provide maximum durability and are precision machined for a perfect fit in the caliper body
• Application-specific caliper bodies for easy installation
• Brackets included where required, for complete system restoration
• OE style, zinc di-chromate anti-corrosion finishes provide superior resistance to rust on all iron caliper bodies and brackets
• 100% new, OE style rubber dust boots and EPDM rubber seals for improved resistance to thermal deterioration and cracking
• New bleeder screws, banjo bolts, and crush washers included for a complete repair
• OE Style, stainless steel pad abutment hardware included
• 100% end-of-line inspection and pressure testing ensures quality and performance
• Caliper finish or coating may vary

Carquest Premium Brake Calipers are manufactured to meet or exceed original equipment manufacturer specifications for performance and durability. Where applicable, Carquest Premium Brake Calipers feature a specially formulated OE style zinc di-chromate anti-corrosion finish that provides superior rust protection in all conditions. Carquest Premium Brake Calipers feature new OE design, stainless steel pistons manufactured for maximum durability, and precision machined for an exacting fit and smooth application of braking force. Carquest Premium Brake Calipers include 100% new OE design dust boots and EPDM rubber seals that provide increased resistance to thermal deterioration and years of-leak free operation. Carquest Premium Brake Calipers include application-specific brackets and abutment hardware where required, for easy installation and confident restoration of stopping power. 100% end-of-line inspection and pressure testing guarantees perfect performance right out of the box.

Product Features:

• Meets or exceeds original equipment specifications for performance and durability
• OE design stainless steel pistons provide maximum durability and are precision machined for a perfect fit in the caliper body
• Application-specific caliper bodies for easy installation
• Brackets included where required, for complete system restoration
• Meets or exceeds original equipment specifications for performance and durability
• OE design stainless steel pistons provide maximum durability and are precision machined for a perfect fit in the caliper body
• Application-specific caliper bodies for easy installation
• Brackets included where required, for complete system restoration
• OE style, zinc di-chromate anti-corrosion finishes provide superior resistance to rust on all iron caliper bodies and brackets
• 100% new, OE style rubber dust boots and EPDM rubber seals for improved resistance to thermal deterioration and cracking
• New bleeder screws, banjo bolts, and crush washers included for a complete repair
• OE Style, stainless steel pad abutment hardware included
• 100% end-of-line inspection and pressure testing ensures quality and performance
• Caliper finish or coating may vary

PowerStop Performance Brake Calipers are made specifically with the enthusiast in mind. These calipers bolt directly in place of the stock calipers, and they look and perform great behind stock or custom wheels. PowerStop calipers and the brackets are remanufactured in our Chicago, IL facility and treated with a electrostatic high-temperature red powder-coating. The easy to clean powder coating helps to resist rust and corrosion thus extending the life of your calipers. PowerStop calipers are 100% pressure tested to verify piston operation and prevent any possible leaks from occurring. This insures that every caliper is inspected for quality and safety. PowerStop caliper pairs are expertly assembled using new seals, caliper guide pins, dust boots, bleeder screws, stainless steel brake pad abutment clips and mounting brackets. High temperature EPDM rubber dust boots and premium silicone lubricant is used for a smoother operation and an extended life in extreme conditions. The performance color is a nice touch that really stands out behind your wheels!

Product Features:

• All calipers are thoroughly inspected for quality and safety. Pressure tested to prevent leaks.
• New seals, caliper guide pins, dust boots, bleeder screws, stainless steel brake pad abutment clips and mounting brackets
• High temperature EPDM rubber for extended life.
• Premium silicone lubrication provides smoother operation.
• The easy to clean powder coating helps to resist rust and corrosion and extends the life of calipers.

Brakes are designed as a system and all the parts need to work together for best performance. Parking brakes hold the vehicle in place when the vehicle is parked. Because the parking brake is so important, you want to be sure all it’s hardware and components are in good shape.

Product Features:

• Contains all the necessary hardware for easy installation
• Direct replacement for a perfect fit, form and function
• Corrosion resistant for long-lasting durability against harsh roads
• Manufactured with quality materials to restrain high tolerances

Brakes are designed as a system and all the parts need to work together for best performance. The kits provide advance protection for your brake by assuring brakes perform at an optimum level.

Product Features:

• This part matches Original Equipment (OE) quality specifications
• Exact fitment and original replacement
• New Brake Hardware prevents premature wear and maximizes performance
• Helps deliver a quieter, more efficient braking system
• Manufactured with quality materials to suppress high stress levels

This brake master cylinder is precision-engineered to match the design, function, and performance of the original master cylinder on specific vehicle years, makes and models. It is made of new, high-quality materials for a safe, durable replacement.

Product Features:

• Precise replacement – cylinder housing is constructed to match the casting material of the original part and ensure similar performance
• Durable design – all rubber components are made of high-quality EPDM compound for resistance to glycol-based brake fluid
• 100% new – made entirely of new materials, not remanufactured, to ensure highest quality and safety
• Strict specifications – made to meet rigorous SAE International standards

TRW Automotive supplies master cylinder brake actuation systems featuring quality and performance. TRW’s master cylinder product portfolio covers a wide range of vehicles, from small cars up to truck and SUV platforms. These systems can offer lighter weight, with options such as micro master cylinders and aluminum master cylinders through to heavy-duty master cylinders designed for the durability and variable loading conditions of the light-truck market. These systems function with the help of a series of brake fluid sensors, which are located on the reservoir tank. This series includes vacuum sensors, brake light switches, and travel sensors.

Product Features:

• Low volume uptake
• High efficiency
• Low pressure differential between primary and secondary circuits
• Good bleedability
• Cr6-free surfaces for vehicles built from July 2007 (as required by law)
• Central valve version suitable for ABS

Brakes are designed as a system and all the parts need to work together for best performance. The boot and square cut seals included in our Caliper Repair Kit, ensure that the caliper works as designed during the apply and release cycle.

Product Features:

• This part matches Original Equipment (OE) quality specifications
• Increases the life span of the brake pads
• Restores brakes to like-new performance
• Prevents noise and premature wear
• Direct replacement for a proper fit

ATE Continental is further extending its range of Brake Caliper Pin Boot Kits for ATE brake calipers. ATE caliper Pin Boot Kits are an essential component of ATE-designed fist floating brake calipers. The floating caliper consists of a holder and housing, which is located in rubber damping pins and sleeves.

Product Features:

• Reduced cost
• OE Quality
• Complete Kit

This wheel disc hardware kit includes rubber components used to protect the caliper pins or bolts. Worn or cracked rubber components will allow excessive movement of guide pins or bolts.

CARDONE Master Cylinder Bench Bleeder Tool cuts typical bleeding procedures in half and is a more effective way to purge the brake system of air than other bleeding procedures. This handy, innovative tool is a must, just as bench bleeding is for removing all the air from your brake system, allowing you to spend less time in the garage, and more time on the road.

Product Features:

• Each unit is 100% new, providing consistent performance when servicing your brake system
• Easy to transfer for on-the-spot master cylinder bleeding
• Fluid measurements clearly displayed on each unit in both ounces and milliliters for convenience
• Easy to clean to ensure no cross contamination
• Durability for long lasting performance

The Brembo brand has a range of over 1,600 items, which covers a remarkable 98% of all passenger cars and commercial vehicles on the roads in Europe today. Brembo manufactures an OE-Quality Brake Disc that assures maximum performance and enhanced driving comfort and offers with its aftermarket rotors the same levels of quality, technology and performance that are found in many of the prestigious OEM fitments. Brembo UV Coating Technology : Brembo is the first to offer UV coating technology engineered for our leading OE customers with a unique metallic finish developed exclusively for the Aftermarket. The UV coated disc does not require cleaning and degreasing. These discs are ideal for vehicle with alloy wheels and for motorists for whom attention to detail is a prerequisite. High Carbon Discs: With their optimized thermal inertia, Brembo High Carbon discs reduce both vibration and noise. These products are the result of Brembo technology and a meticulously controlled production process in the brands foundries, which makes it possible to precisely vary the chemical composition of the cast iron, increasing the percentage of carbon in High Carbon discs. PVT pillar venting technology: ( Vented Rotors Only ) Brembo PVT discs feature the exclusive pillar venting system patented by Brembo, which improves cooling capacity and increases resistance to thermal cracking by over 40%. Fixing screw kits: discs are supplied with all the necessary fixing hardware for simpler, more efficient and safer installation

Product Features:

• Metallic finish that maintains a clean and bright appearance over the entire life span of the disc
• Protective coating on braking plate surfaces, external diameter and disc hub to ensure complete protection
• New location for minimum thickness control with greater ease of reading for service professionals
• Water-based paint free of chemical solvents – Energy efficient UV coating process
• Superior to products currently on the market proven by resistance to: Salt spray testing, Humidity and High temperatures BREMBO UV COATED DISCS BROCHURE

Carquest Frontline brake rotors are manufactured to withstand severe-duty use, making them the ideal choice for police, emergency vehicles, fleet and severe duty applications. Machined, balanced and with more carbon content, Frontline severe-duty castings meet or exceed original equipment specifications, delivering better stopping power, superior heat dissipation, and high tensile strength. Carquest Frontline rotors are fully coated to protect against corrosion and rust build-up, which can shorten rotor life. These rotors are the preferred choice when looking for the best performance on severe-duty applications.Tech Tip: Burnish the pads to the rotor by applying the 30/30/30 rule: 30 stops from 30 mph with 30 seconds of cool down between stops.

Product Features:

• Designed for severe duty performance
• Coating promotes unrestricted heat venting by preventing rust and corrosion build-up
• Manufactured to exact quality and dimensional specifications for superior stopping power
• Exceeds ISO manufacturing guidelines (International Organization for Standardization)
• Optimal metallurgy and casting thickness to preventing warping
• OE vane configuration to dissipate heat and increase pad life
• Proper harmonic design helps to reduce brake noise

Carquest Wearever rotors meet or exceed original equipment specifications while delivering superior stopping power. Carquest Wearever rotors are manufactured with proper harmonic design and non-directional finish that eliminate noise and enhance pedal feel. Our rotors are designed to effectively dissipate heat, helping to eliminate brake fade and increase the life of your pads and rotors. Carquest Wearever rotors are designed for long-lasting and quiet braking with superior performance.

Product Features:

• Meets or exceeds OE design for superior stopping power
• Exceeds ISO manufacturing guidelines (International Organization for Standardization)
• Matches OE vane size for proper cooling
• Optimal metallurgy and casting thickness to preventing warping
• Air gap eliminates brake fade and increases pad life
• Non-directional finish decreases break-in time

Carquest Platinum painted brake rotors meet or exceed original equipment (O.E.) specifications, delivering superior stopping power with proper harmonic design and non-directional finish that eliminate noise. Carquest Platinum painted rotors feature RotorShield, a rust-inhibiting barrier that provides up to 5 times more protection than non-painted rotors. The RotorShield barrier is applied to the rotor hat to protect from unsightly rust and help maintain a like-new appearance. Our rotors are designed to effectively dissipate heat, helping to eliminate brake fade and increase the life of the pads and rotors. Carquest Platinum painted brake rotors are designed for long-lasting and quiet braking with superior performance.

Product Features:

• Engineered to withstand 120 hours of salt spray testing
• Meets or exceeds OE design for superior stopping power
• Exceeds ISO manufacturing guidelines (International Organization for Standardization)
• Matches OE vane size for proper cooling
• Optimal metallurgy and casting thickness to preventing warping
• Air gap eliminates brake fade and increases pad life
• Non-directional finish decreases break-in time

The Pilenga brake disc is an OE-Quality replacement and is an original equipment supplier to many European automotive manufacturers. Pilenga manufactures OE-Quality Brake Discs that assures maximum performance and enhanced driving comfort, providing the same levels of quality, technology and performance that are found in many of the OEM fitments. With enhanced thermal inertia, Pilenga High Carbon discs reduce both vibration and noise. Pilenga’s meticulously controlled production process makes it possible to precisely contrast the chemical composition of the cast iron, maximizing the percentage of carbon in the discs.

Product Features:

• OE-Equivalent and a direct fit replacement
• Disc made of high carbon steel.
• Great heat transfer
• Reduced rotor wear
• Resistant to warping.

WBR Run True Technology Metallurgic-Gray (MG) Finished Rotors All World Brake Resources (WBR) brake rotors with Run-True technology are manufactured to match the exact OE fit, OE construction, and precision finishing to ensure quick and easy installation, as well as trouble-free functionality for the life of the rotor. The Metallurgic-Gray coating is applied to all outward non-friction surfaces including in the gap between the plates covering the cooling vanes and cured through an oven drying process. The Gray coating provides an effective anti-rust protection to help maintain a clean appearance. The coating used for WBR is also similar to the OE color used by many OE car makes. WBR Brake Rotors with Run-True Technology have ultra tight tolerances that provide the finest braking experience, from break in throughout the life of the rotor, reducing the chance of warping even under extreme braking temperatures. The coated brake disc provides a protective water based coating that prevents rust and corrosion, extended rotor life and improved visual appearance. WBR Brake Rotors are manufactured to meet or exceed the original equipment manufacturer specification for durability, fit, and function.

Product Features:

• High metallurgical and machining standard to improve stopping distances
• Produced to match OE design fitment – G 3000 gray iron
• Mill balanced
• TS16949 certified
• Non-directional finish provides smooth vibration free performance
• No need for machining prior to installation
• Durable Metallurgic-Gray finish to all outward non-friction surfaces
• Metallurgic-Gray anti-rust protection to help maintain a clean appearance
• Compatible with NAO, Ceramic and Semi-Met pad compounds for reduced noise
• Designed to minimize brake fade and extend pad and rotor life
• 24/24 Warranty – limited warranty against defects in material and workmanship Technical Service Bulletins

Since 2008 Zimmermann is offering almost 400 Standard and almost 400 Sports Brake Discs in a coated version named Coat Z. The Zimmermann Coat-Z brake disc provides a protective coating that prevents rust and corrosion, extended rotor life and improved visual appearance. To improve the rust protection during storage and usage, Otto Zimmermann GmbH implements this new Coat-Z technology step by step in its production range. Beside the still optimum function of the brake disc, this coating ensures a consistent attractive appearance. Zimmermann brake discs are usually made of cast iron (with flake graphite) of different qualities; they correspond to the material used for the original spare parts. Therefore, the utilization of such materials (referred to as High Carbon by the competition) has always been a matter of course for Otto Zimmermann.

Product Features:

• Coat-Z protective anti-corrosion coating
• No formation of rust at the hub and herewith improved visual appearance
• Immediate functional capability without removal of the coating before mounting
• Excellent deceleration action and no distortion of friction ring at high temperatures
• Substantial weight saving and therefore less unsprung mass
• Floating mounting enables radial expansion of the brake disc under relatively heavy loads, thus preventing shielding and increasing resistance to heat cracks
• Hot spots prevented by optimized design of ventilation channels
• 1:1 exchange of original disc possible
• Not subject to registration: general ABE certification supplied with disc
• No conversion required for brake tuning

Carquest Wearever rotors meet or exceed original equipment specifications while delivering superior stopping power. Carquest Wearever rotors are manufactured with proper harmonic design and non-directional finish that eliminate noise and enhance pedal feel. Our rotors are designed to effectively dissipate heat, helping to eliminate brake fade and increase the life of your pads and rotors. Carquest Wearever rotors are designed for long-lasting and quiet braking with superior performance.

Product Features:

• Meets or exceeds OE design for superior stopping power
• Exceeds ISO manufacturing guidelines (International Organization for Standardization)
• Matches OE vane size for proper cooling
• Optimal metallurgy and casting thickness to preventing warping
• Air gap eliminates brake fade and increases pad life
• Non-directional finish decreases break-in time